Senior Manager, Manufacturing Operations, AWS Infrastructure Services Supply Chain
Amazon Web Services (AWS) · Salt Lake City, UT · 1 wk ago
DistributionFull-time
Key job responsibilities
- Own end-to-end final assembly operations for enterprise hardware products (servers, storage arrays, network switches/routers, and ML/AI accelerator systems) across multiple manufacturing sites
- Drive production readiness for new product introductions (NPI), ensuring manufacturing processes, tooling, fixtures, and work instructions are validated and qualified before volume ramp
- Establish and optimize production line layouts, material flow, and workstation design to maximize throughput, minimize cycle time, and ensure ergonomic safety standards
- Lead regional/site level capacity planning and production scheduling to meet customer demand signals, managing complex trade-offs between product mix, line utilization, and delivery commitments
- Drive the manufacturing execution system (MES) strategy, ensuring real-time visibility into WIP status, station-level yields, and production bottlenecks
- Drive continuous improvement through lean manufacturing principles, kaizen events, and value stream mapping to eliminate waste and improve operational efficiency
- Manage the functional test, system-level test, and burn-in/stress test operations for all enterprise hardware platforms, ensuring products meet rigorous quality and reliability standards before shipment
- Support test coverage optimization—balancing fault detection effectiveness against test time and cost to achieve industry-leading defect escape rates
- Lead root cause analysis and corrective action (RCCA) processes for field returns, test escapes, and production quality issues, driving systemic improvements back into the manufacturing process
- Establish and maintain statistical process control (SPC) programs, monitoring critical-to-quality (CTQ) parameters across assembly and test operations
- Possess Design for Manufacturability (DFM) and Design for Testability (DFT) expertise for next-generation products
- Own outgoing quality metrics including DPMO, first-pass yield (FPY), and customer-reported defect rates, driving year-over-year improvement targets
- Lead and develop a multi-site manufacturing operations organization including production managers, test engineers, process engineers, and manufacturing technicians
- Build a culture of operational excellence, accountability, and continuous improvement across all levels of the organization
- Establish clear performance management frameworks, career development paths, and succession planning for manufacturing leadership roles
- Drive organizational capability building in areas such as advanced manufacturing technologies, automation, and data-driven decision making
- Foster cross-functional collaboration between manufacturing operations, hardware engineering, supply chain, and customer fulfillment teams
- Own the talent strategy for manufacturing operations, including workforce planning, skills development, and retention programs for critical technical roles
- Serve as the senior manufacturing operations regional leader interfacing with contract manufacturing (CM/OEM/ODM) partners, driving accountability for quality, delivery, and cost performance
- Execute the manufacturing readiness review (MRR) process for new product introductions, ensuring partners meet qualification gates before volume production authorization
- Drive supplier quality management programs including incoming material inspection, vendor scorecards, and corrective action processes
- Lead make-vs-buy analysis and manufacturing footprint strategy decisions, optimizing the balance between internal and external production capacity
- Partner with procurement and supply chain teams to ensure material availability supports production schedules, driving Clear to Build (CTB) readiness across all product lines
- Establish joint continuous improvement programs with manufacturing partners, driving cost reduction roadmaps and operational efficiency gains
- Define and own the manufacturing operations KPI framework including OEE, throughput, cycle time, first-pass yield, on-time delivery, and cost-per-unit metrics
- Design and maintain executive dashboards providing real-time visibility into production health, quality trends, and delivery performance across all sites
- Drive adoption of Industry 4.0 technologies including IoT-enabled production monitoring, predictive maintenance, and AI-driven quality inspection systems
- Develop scalable mechanisms and automation to reduce manual effort in production reporting, defect tracking, and capacity planning
- Craft compelling data-driven narratives for executive reviews, translating complex operational data into strategic recommendations that shape investment priorities
- Lead digital transformation initiatives in manufacturing operations, including MES modernization, automated test equipment upgrades, and smart factory capabilities
- Define and drive the 3–5 year manufacturing operations strategy, identifying capability gaps, technology investments, and capacity expansion priorities
- Lead manufacturing transformation programs including automation deployment, advanced robotics integration, and lights-out manufacturing initiatives
- Drive strategic initiatives to improve manufacturing agility including flexible line configurations, rapid changeover capabilities, and multi-product qualification
- Own the capital expenditure planning process for manufacturing operations, building business cases for equipment investments, facility expansions, and technology upgrades
- Proactively identify and mitigate operational risks including single points of failure, capacity constraints, quality systemic issues, and workforce availability challenges
- Write high-quality strategic documents and investment proposals that shape manufacturing priorities at the executive level, communicating trade-offs, risks, and recommendations with clarity
Operational Leadership & Team Development
- Lead and develop a multi-site manufacturing operations organization including production managers, test engineers, process engineers, and manufacturing technicians
- Build a culture of operational excellence, accountability, and continuous improvement across all levels of the organization
- Establish clear performance management frameworks, career development paths, and succession planning for manufacturing leadership roles
- Drive organizational capability building in areas such as advanced manufacturing technologies, automation, and data-driven decision making
- Foster cross-functional collaboration between manufacturing operations, hardware engineering, supply chain, and customer fulfillment teams
- Own the talent strategy for manufacturing operations, including workforce planning, skills development, and retention programs for critical technical roles
Supply Chain & Vendor Manufacturing Partnership
- Serve as the senior manufacturing operations regional leader interfacing with contract manufacturing (CM/OEM/ODM) partners, driving accountability for quality, delivery, and cost performance
- Execute the manufacturing readiness review (MRR) process for new product introductions, ensuring partners meet qualification gates before volume production authorization
- Drive supplier quality management programs including incoming material inspection, vendor scorecards, and corrective action processes
- Lead make-vs-buy analysis and manufacturing footprint strategy decisions, optimizing the balance between internal and external production capacity
- Partner with procurement and supply chain teams to ensure material availability supports production schedules, driving Clear to Build (CTB) readiness across all product lines
- Establish joint continuous improvement programs with manufacturing partners, driving cost reduction roadmaps and operational efficiency gains
Data, Metrics & Operational Excellence
- Define and own the manufacturing operations KPI framework including OEE, throughput, cycle time, first-pass yield, on-time delivery, and cost-per-unit metrics
- Design and maintain executive dashboards providing real-time visibility into production health, quality trends, and delivery performance across all sites
- Drive adoption of Industry 4.0 technologies including IoT-enabled production monitoring, predictive maintenance, and AI-driven quality inspection systems
- Develop scalable mechanisms and automation to reduce manual effort in production reporting, defect tracking, and capacity planning
- Craft compelling data-driven narratives for executive reviews, translating complex operational data into strategic recommendations that shape investment priorities
- Lead digital transformation initiatives in manufacturing operations, including MES modernization, automated test equipment upgrades, and smart factory capabilities
Strategic Planning & Transformation
- Define and drive the 3–5 year manufacturing operations strategy, identifying capability gaps, technology investments, and capacity expansion priorities
- Lead manufacturing transformation programs including automation deployment, advanced robotics integration, and lights-out manufacturing initiatives
- Drive strategic initiatives to improve manufacturing agility including flexible line configurations, rapid changeover capabilities, and multi-product qualification
- Own the capital expenditure planning process for manufacturing operations, building business cases for equipment investments, facility expansions, and technology upgrades
- Proactively identify and mitigate operational risks including single points of failure, capacity constraints, quality systemic issues, and workforce availability challenges
- Write high-quality strategic documents and investment proposals that shape manufacturing priorities at the executive level, communicating trade-offs, risks, and recommendations with clarity