Senior Industrial Engineer

About the role

Allen Control Systems (ACS) is a cutting-edge defense startup, founded by two ex-Navy electrical engineers with a proven track record in robotics and software. We are developing a small, autonomous gun turret that employs advanced computer vision and control systems to precisely target and neutralize small drones and loitering munitions. As the Senior Industrial Engineer, your primary mission is to design, stand up, and scale new manufacturing facilities to support rapid production of autonomous defense systems.

Responsibilities

• Lead the planning and execution of new manufacturing site launches, from greenfield layout through production ramp.
• Develop standardized layouts, material flow models, and production systems that can be replicated and scaled across multiple facilities.
• Design efficient facility layouts and end-to-end material flow to support high-throughput operations.
• Define and implement production lines, workstations, and labor models aligned to takt time and output targets.
• Build capacity models and ramp plans for new and existing sites, identifying constraints and scaling strategies.
• Partner with Manufacturing Engineering to deploy tooling, fixtures, and factory infrastructure required to bring new sites online.
• Establish standardized processes, work instructions, and operating models to ensure consistency across locations.
• Work closely with Supply Chain, Facilities, Quality, and Production to ensure each site is fully operational at launch.
• Drive improvements across sites by leveraging data, feedback loops, and shared best practices.

Requirements

• Education: BS in Industrial Engineering, Manufacturing Engineering, or a related field
• Relevant Experience: 7+ years in manufacturing or industrial engineering, with direct experience standing up new production lines, factories, or major facility expansions.
• Factory Build Experience: Proven track record of taking a facility or production area from concept to operational readiness.
• Multi-Site Mindset: Experience supporting or scaling manufacturing across multiple locations with a focus on standardization and repeatability.
• Technical Competence: Expertise in factory layout and flow planning tools (AutoCAD, SolidWorks, or similar)
• Strong foundation in lean manufacturing (value stream mapping, line balancing, waste reduction)
• Experience with capacity modeling and production ramp planning
• Execution Focus: Ability to operate at both the planning level and hands-on on the factory floor during site bring-up.
• Builder Mentality: Comfortable working in ambiguous environments and creating structure where none exists.
• Adaptability: Thrives in a fast-paced, high-growth environment with evolving production demands.

Benefits

• Competitive salary
• ACS Equity Package
• Health, Dental, and Vision Insurance
• Paid Time Off