Jobs · Engineering · North Carolina

Senior Direct Current Engineer

LayerZero Power Systems · Raleigh, NC · 5 days ago
On-siteEngineeringFull-time

About the role

LayerZero Power Systems LLC. is a globally recognized leader in providing state-of-the-art power distribution solutions for critical industries. With a strong focus on reliability, innovation, and customer satisfaction, we deliver advanced power systems products that ensure uninterrupted and dependable power supply in mission-critical environments. Our customer base is comprised of companies in the data center (our main focus), financial, computer service provision, and semiconductor manufacturing sectors. LayerZero Power Systems is on a trajectory of sustained growth, with a loyal customer base of existing Fortune 100 customers and an expanding portfolio of new customers.

Responsibilities

  • Execute detailed design of 800 VDC (±400 VDC) central power blocks and DC distribution, scalable toward 1500 VDC.
  • Design and simulate AC/DC and DC/DC conversion stages using silicon carbide (SiC) and gallium nitride (GaN) devices for high density and efficiency.
  • Develop DC switchgear, solid-state and hybrid breakers, fusing, and selective-coordination schemes.
  • Perform DC fault-current, short-circuit, arc-flash, and insulation-coordination analysis.
  • Engineer downstream distribution — DC busway, PDU, RPP/RDP panelboards, and HVDC connectors to the rack DC-DC power shelf.
  • Build, instrument, and test prototypes in the R&D lab — thermal, load, transient, and life-cycle testing.
  • Integrate metering, controls, and telemetry with DCIM/SCADA; support ESS/BBU ride-through integration.
  • Produce schematics, BOMs, test plans, and documentation; support UL/CSA/ETL certification, DVT, and manufacturing hand-off.
  • Design to OCP, NEMA, IEEE, IEC 62443, UL 1778/2367 and NEC requirements; contribute to development partnerships (ORNL, etc.).

Requirements

  • Bachelor's in electrical engineering, power-electronics emphasis (MS preferred).
  • 8+ years designing DC or power-electronics systems for critical infrastructure.
  • Depth in LVDC/HVDC distribution, converter topologies, and DC protection and coordination.
  • Hands-on silicon carbide (SiC) and gallium nitride (GaN) converter design, magnetics, and thermal management.
  • Simulation fluency — PLECS, Simulink/MATLAB, SPICE, and CFD thermal modeling or equal.
  • Lab-forward: prototype build-up, power-analyzer and scope work, and test-plan authorship.

Qualifications

  • Data center power experience (PDU, STS, RPP, busway) at 30 kW–1 MW racks.
  • UL/CSA/ETL certification testing and IEC 62443 security familiarity.
  • ESS/BBU integration, DCIM/SCADA telemetry, and firmware/controls collaboration.
  • Skid and eHouse or other prefabricated power-module delivery experience.
  • Solid-state power converters and systems — solid-state transformers, solid-state and hybrid DC breakers, and rectifier/inverter power blocks, including their controls, switching and gate-drive design.

Benefits

  • $0-cost Dental Insurance
  • $0-cost Vision Insurance
  • $0-cost Short-Term & Long-Term Disability Insurance
  • $0-cost Life Insurance with additional buy up options
  • Medical Plan Choices, including one no-cost medical option plus two additional buy-up plan options
  • $0-cost Employee Assistance Program offering confidential counseling and support services
  • Employer Health Savings Account Contributions to help offset health expenses
  • Retirement Plan Options with generous employer matching contribution
  • Paid Parental Leave to support your growing family

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