Jobs · Quality Assurance · Massachusetts

Senior Design Quality Engineer

Katalyst CRO · Andover, MA · 1 mo ago
On-siteQuality AssuranceContract

About the role

As a Senior Design Quality Engineer (DQE) for our medical device manufacturer client in the Greater Boston region, you will be responsible for ensuring end-to-end design quality and compliance across the product development lifecycle for Class II/III medical devices, including software-driven and active implantable products. Working directly with cross-functional teams, you will drive adherence to design controls, risk management, and SDLC best practices from concept through commercialization and post market activities.

Responsibilities

  • Serve as the quality lead on product development teams, ensuring compliance with design controls across all lifecycle phases (planning, inputs/outputs, verification, validation, transfer, and change management)
  • Establish and maintain DHF, DMR, and DHR, ensuring complete traceability from user needs through verification and validation evidence
  • Lead and maintain risk management activities (hazard analysis, FMEA, risk files) and ensure integration of risk controls into design and validation activities
  • Provide quality oversight of software SDLC activities, ensuring compliance with applicable standards (e.g., IEC 62304) and integration with system-level risk management
  • Review and approve design, software, and validation deliverables to ensure completeness, consistency, and audit readiness
  • Support verification, validation, and design transfer activities, ensuring alignment between design outputs and production processes
  • Lead or support CAPA, nonconformance investigations, and root cause analysis to drive continuous improvement
  • Support internal and external audits (FDA, Notified Body, ISO), and contribute to regulatory submissions (e.g., IDE, PMA, EU MDR)

Education & Experience

  • 10+ years of experience in Quality Engineering supporting regulated medical device development (Class II/III preferred)
  • Strong hands-on experience with design controls, DHF management, and traceability in regulated environments
  • Working knowledge of applicable standards and regulations (e.g., 21 CFR 820, ISO 13485, ISO 14971, IEC 62304)
  • Experience supporting software quality within the SDLC and understanding of software risk management principles
  • Proven experience with risk management tools (e.g., FMEA, hazard analysis) and integration into product development
  • Experience supporting audits and regulatory submissions, with the ability to defend design and quality documentation
  • Strong analytical, documentation, and communication skills with ability to work effectively across cross-functional teams
  • Experience with quality systems, eQMS/PLM tools, and defect/CAPA management processes
  • 10+ years of experience in software quality assurance within regulated environments (medical device preferred)
  • Experience supporting IDE, PMA, or similar regulatory pathways with understanding of clinical evidence requirements
  • Strong understanding of SDLC and design controls in regulated environments (e.g., traceability, DHF)
  • Proven experience reviewing and improving SOPs or quality processes for regulatory compliance
  • Hands-on experience with software verification and validation using risk-based approaches aligned with FDA expectations
  • Familiarity with FDA regulations and standards (e.g., 21 CFR 820, 812, 814)
  • Experience with test management, defect tracking, and quality documentation tools
  • Strong analytical, documentation, and stakeholder communication skills with ability to influence quality decisions
  • Bachelor's degree in Engineering (Biomedical, Software, Systems) or a related technical discipline
  • Advanced degree (Masters) in Engineering, Quality, or Regulatory Affairs preferred
  • Relevant certifications (e.g., ASQ CQE, CSQE, Six Sigma Green/Black Belt) are a plus

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