Senior Controls Engineer

Key Responsibilities

• Program, configure, and troubleshoot PLCs and HMIs
• Develop and integrate automation and motion control systems
• Work with industry-standard platforms (e.g., Rockwell / Allen-Bradley tools such as Studio5000, RSLogix)
• Utilize motion control technologies (e.g., Kinetix, Festo, IAI or similar)
• Design electrical schematics and wiring diagrams
• Create Bills of Materials (BOMs)
• Design and program safety circuits (preferred)
• Ensure designs meet applicable standards (e.g., UL)
• Interpret CAD drawings, specifications, and operational requirements
• Troubleshoot electrical systems, wiring, and integrated controls
• Debug automation systems and perform final testing
• Support startup, commissioning, and field service activities (5-15% travel)
• Work with industrial voltage systems (24 VDC, 120/240/480 VAC)

Collaboration & Project Execution

• Manage multiple projects across various build phases
• Collaborate with engineering and production teams to ensure smooth execution
• Train maintenance personnel on system operation and functionality
• Execute projects from concept through completion with minimal supervision

Qualifications

• Bachelor's degree in Electrical, Mechatronics, Automation Engineering, or related field (preferred)
• 5+ years of experience in automation and controls engineering
• Strong PLC and HMI programming experience
• Experience working with automation equipment and electrical troubleshooting
• Able to manage multiple concurrent projects
• Strong communication and problem-solving skills
• Detail-oriented with strong analytical ability

Preferred Skills and Experience

• Machine vision systems (e.g., Cognex, Keyence, iRVision)
• Industrial robotics (e.g., Fanuc)
• Safety circuit design and programming
• Electrical schematic design experience

Physical & Work Environment

• Primarily seated work with occasional standing, walking, and climbing
• Frequent use of hands and reaching
• Occasional lifting up to 25 lbs
• Requires close, distance, and color vision
• Work environment typically includes moderate noise levels and industrial settings