Jobs · Engineering · North Carolina

Senior Composite-Metallic Structural Engineer

iO Associates · North Carolina, United States · 5 days ago
Engineering$140k–$180k/yrFull-time

Senior Composite-Metallic Structural Engineer

Location: Remote (US) initially, with future onsite options (North Carolina preferred, LA secondary & Wichita)

  • Salary: $140,000 - $180,000/annum + Equity + Unlimited PTO + Exceptional benefits

About the role

The structures team is small and growing, and they want hands-on senior technical leaders, not managerial profiles. You will own structural sizing, analysis, and verification for a 50/50 composite and metallic airframe, shaping methodology and substantiation approach as the program scales toward a Part 25 pathway.

Responsibilities

  • Owning airframe structural sizing and static analysis across composite and metallic primary structure.
  • Running trade studies and making clear, defensible recommendations across weight, strength, stiffness, and manufacturability.
  • Building and interrogating FE models from aircraft-level down to detailed components, backed by strong hand-calcs (including laminate theory).
  • Supporting a building-block verification approach, including composite component testing and material qualification activities.
  • Creating and improving internal analysis processes, tools, and reporting in a fast-moving startup environment.

Requirements

  • Strong hands-on structures analysis background across composites and metals.
  • Experience with load paths, joints (bolted and bonded), and failure mode identification.
  • Exposure to composite test correlation, material qualification, or building-block test approaches.
  • FEA capability with tools such as Nastran, FEMAP, HyperWorks, OptiStruct, and Simcenter 3D (any mix is fine).
  • Startup mindset, meaning comfort owning methods and moving from ambiguity to structure quickly.

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