Senior Automation Engineering Intern

The Asahi Kasei Group operates with a commitment of creating for tomorrow. Our business sectors, Material, Homes, and Health Care, contribute to the development of society by anticipating the changing needs of those around the world. We look for candidates that offer a fresh perspective and a variety of skills to help us achieve our commitment. We are currently seeking applications to fill the following job opening at Asahi Kasei Bioprocess where we sell Planova® virus removal filters and develops and manufactures related bioprocess equipment. Company: Asahi Kasei Bioprocess America, Inc. Job Description: Summary Of Position Under limited supervision, the Senior Automation Engineering Intern designs, documents, tests, and assists with the delivery of PLC, SCADA, and bespoke software components for custom and standard capital equipment used for pharmaceutical and biopharmaceutical product manufacturing (example equipment types include chromatography, buffer formulation, virus filtration, oligonucleotide synthesis). interfacing effectively with project stakeholders designing and building components for user interaction with recipe editing and data analysis tools participating in software development, testing, and training configuring and troubleshooting automation hardware and peripheral devices performing testing/confirmation of system performance against design specs applying customer-focused mindset pursuing continual improvement Building on prior relevant experience, the Senior Automation Intern is expected to demonstrate increasing independence, technical proficiency, and ownership of assigned deliverables. Primary Duties And Responsibilities Project Automation/Production (40-50%) Relevant Technologies: Rockwell Automation Suite (FactoryTalk View SE, Logix/Studio5000), Windows/OS-level installation and scripting.Independently manage assigned technical tasks, coordinating with project stakeholders to ensure timely delivery, effective troubleshooting, and appropriate documentation.Interpret design requirements based on internal specifications, customer specifications, and knowledge of the product applicationDesign and write Unit-level PLC code for batch process control according to the ANSI/ISA-88 (S88) standard, including:Signal Processing RoutinesControl ModulesEquipment ModulesProcess PhasesReporting/Monitoring PhasesSupervisory PhasesUnit Operation/Batch Management RoutinesDesign and configure a SCADA application, including:Installation of software(s)Configuration and management of SQL databaseConfiguration and management of historian software and collectorsConfiguration of HMI screensConfiguration of HMI tags (including linking to PLC tags)Configuration of OPC serversConfiguration of Alarms, Events, and Audit TrailConfiguration of tiered privilege/accessBasic scripting for custom HMI functionsIntegration of/Handshaking with bespoke software applicationsDesign and configure recipe parameters based on project requirementsSupport engineering commissioning, responding to bugs and requests via issue-tracking software.Configure device-level networks (set IP addresses, confirm connection, etc.), including:Variable frequency drivesSolenoid Valve blocksVarious analytical sensorsConfigure PLC hardware:IO Card configurationIO/Valve mapping based on electrical schematicsNetwork device configurationSupport device commissioningConfigure individual device/transmitter parametersTesting/Checkout of IO, Valve MappingElectrical signal troubleshootingConfirm high-level operation before handoff to engineeringConfigure system PCs and VMsDeploy template windows images to physical hardwareConnect PCs to corporate network and device networkManage remote access softwareRename PCs per customer request – uninstall and reinstall key applicationsSupport automation project documentationManage production license certificates from vendorsGenerate project-specific test certificatesConfirm system readinessManage pre-shipment backups of key configurationsPerform system quality checks to support final shipment clearanceDocument “as-shipped” software versions and status Support and Development of AKBA Browser-Based suite of applications – (30-40%) Relevant Technologies: Javascript (React, Typescript, Node.JS), SQL, DelphiInterpret design requirements based on internal specifications, customer specifications, and knowledge of the product applicationCreate and / or review design documents, including technical drawings and specification documentsSupport development and debugging of bespoke software applications, primarily front end of our method editor software:Development of new features within the applicationDebugging of existing functions (as issues arise)Optimization of existing functionsAesthetic improvements to the applicationDesign and configure customer products, including:Installation of software(s)Configuration and management of SQL databaseConfiguration and management of historian software and collectorsConfiguration of Batch Report custom detailsConfiguration of Recipe Editing screens via the “Method Definition Object”Configuration of tiered privilege/accessBasic scripting for custom HMI functionsComplete peer code reviews and internal testing of automated systems prior to turnover to the project engineering teamRecord and document code changes, assessing impact to existing validation to advise on required regression testingInternal Projects + Process Improvements (15-30%)Automate/script manual job functions to minimize cost and human errorContribute to new product designs with innovative ideas, practical design feedback, and product risk/benefit analysesResearch technology, components, companies, or solutions that strengthen our current and future product offeringsPropose and direct improvements to automation internal and interdepartmental processes Additional Duties And Responsibilities Seek and participate in current, relevant technical training as well as non-technical training opportunitiesProvide subject matter training to colleagues and customersContribute technical support to Quality for addressing customer feedback and supplier issues Organizational Relationships Reports to Automation Manager· Works closely with Engineering, Validation, Field Service, IT, Quality, and Project Management· Direct Reports: none Minimum Requirements 6+ months experience at AKBA or relevant industryIn pursuit of a Bachelor’s Degree in Engineering (Computer Science, Electrical, Computer Engineering)Proximity to the Glenview officeFamiliarity with Quality Management Systems (ISO 9001:2015 preferred) and current Good Manufacturing PracticesAwareness of personal strengths, weaknesses, and impact of decisions on wider team, department, and companyEagerness to learn new technical information, new processes, and new skillsWillingness to assist outside of everyday responsibilities when requiredPossess these qualities: humble, hungry, smart, energetic, positive, strong interpersonal communicator, detail-oriented, ethics-minded, problem-solver, adaptable, team-oriented, customer-focused, and self-motivated Physical Demands and Environmental Conditions Occasional exposure to pressurized liquids, live electrical circuits, and/or chemical solutions requiring proper personal protective equipment (provided) Desired Experience Primary: Javascript (React Framework), Node.JS, Delphi, SQLAdditional: OPC_DA/UA, PLC Code (Ladder – AB Rockwell), Windows Powershell, VBA The base compensation range for this role is $25-30/hour. Base Compensation is influenced by many factors including, but not limited to: time in the role, previous experience, skills, knowledge, performance, work requirements, internal equity, and business / economic conditions. As an equal opportunity employer, Asahi Kasei believes a diverse workforce will provide us with the ability to continuously support the changes in the economy, society, and environment.