Senior Advanced Manufacturing Engineer – New Product Introduction (NPI)
GTI Fabrication · Buffalo, NY · 4 days ago
On-siteEngineeringFull-time
About the role
GTI is a contract manufacturing partner supporting customers in renewable energy, power generation, infrastructure, and industrial systems. We fabricate custom designed, purpose-built enclosures and skids for our customers and perform mechanical and electrical integration in-house, delivering a true turn-key product to our customers. Our scope spans Engineering, prototype builds, through full production, requiring teams that can move fast, adapt, and execute with precision.
Key Responsibilities
- NPI Phase Gate Ownership & Execution
- Architect and own manufacturing deliverables across all NPI phase gates, from initial concept through global production release.
- Define and audit manufacturing inputs (design maturity, BOM completeness, routings, tooling, capacity, quality plans) to ensure rigorous standards are met before gate advancement.
- Act as a subject matter expert on manufacturing engineering during executive phase gate reviews, providing high-level risk assessment and mitigation strategies.
- Industrialization & Advanced Manufacturing Strategy
- Transform complex engineering designs into scalable, high-efficiency manufacturing strategies.
- Design optimized line flows, takt assumptions, and sophisticated labor models for engineered-to-order environments.
- Direct the development of validated manufacturing routings and process documentation, ensuring total alignment between design intent and cost targets.
- Lead high-impact Design-for-Manufacturability (DFM) and Design-for-Assembly (DFA) initiatives early in the development cycle to drive down lifetime product costs.
- Execution of Prototype, Pilot & Launch
- Oversee manufacturing execution for complex prototype and pilot builds, serving as the lead technical problem-solver.
- Drive systemic corrective actions for issues identified during early builds to prevent reoccurrence during production.
- Validate multi-million-dollar tooling, equipment, and automated processes prior to scale.
- Establish a Design for Excellence (DFX) system that fundamentally improves future design cycles and process standards.
- Cross-Functional & Strategic Leadership
- Partner with Design Engineering leadership to influence product architecture and core technology decisions.
- Collaborate with Supply Chain to strategically validate global supplier capability and capacity.
- Cook up seamless staffing, training, and inspection strategies are in place for launch.
- Serve as an initial escalation point for manufacturing-related roadblocks during NPI execution.
- Risk, Cost & Capacity Oversight
- Quantify and mitigate manufacturing risks related to process complexity and supply chain volatility.
- Develop advanced cost models and provide data-driven recommendations for make/buy decisions.
- Ensure a flawless formal handoff into Operations, remaining engaged post-launch to stabilize the ramp and mentor production teams.
Required Qualifications
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related discipline.
- 8+ years of experience in manufacturing engineering, ideally within industrial or engineered-to-order environments.
- Expert-level experience leading structured New Product Introduction (NPI) programs for complex systems.
- Proven track record of owning NPI phase gate deliverables and driving cross-functional execution.
- Advanced technical knowledge of fabrication, assembly, and large-scale industrial processes.
- Exceptional shop-floor problem-solving skills and a history of successful high-stakes production launches.
Preferred Qualifications
- Experience in heavy industrial OEM environments such as aerospace, energy, or data center infrastructure.
- Mastery of APQP, PPAP, or similar gated development frameworks.
- Experience managing high-mix, low-volume (engineered-to-order) product portfolios.
- Leverage Lean or Six Sigma Black Belt certification.
- Prior experience leading pilot builds and managing significant production ramps.
Qualifications
GTI Values: Safety, Quality, Customer Obsession, Speed, Agility
Benefits
- Medical, dental, and vision insurance
- 401(k) with company match (where applicable)
- Paid Time Off (PTO) and paid holidays
- Sick time in accordance with state and local requirements
- Company-paid life insurance and disability coverage
- Career advancement opportunities within a rapidly growing organization
- Exposure to advanced manufacturing, modular infrastructure, and large-scale industrial projects
- Collaborative, fast-paced environment with strong operational and engineering leadership
- Employee-focused culture centered on safety, quality, accountability, and continuous improvement