Senior Advanced Manufacturing Engineer - Material Flow Optimization
About the role
A Senior Advanced Manufacturing Engineer with expertise in Material Planning & Handling (MPH) and PFEP execution drives point of use material flow strategy, ensuring the right material is delivered in the right quantity, at the right time, and at the lowest total cost. This role is critical in advanced manufacturing environments, directly impacting productivity, layout optimization, and production stability.
Responsibilities
- Lead the creation and implementation of PFEP databases for complex manufacturing operations.
- Designed material replenishment strategies (kanban, min/max, milk-run, JIT).
- Ensured PFEP alignment with production takt time, line-side consumption and replenishment from HUB/Warehouse.
- Develop required PFEP tools, train plant engineers for effective use.
- Designed and optimized end-to-end material flow processes from receiving/warehouse to line-side delivery.
- Developed line feeding strategies (kitting, sequencing, point-of-use stocking).
- Implemented material handling systems (tuggers, AGVs, conveyors, manual systems).
- Optimized production layouts for efficient material movement.
- Reduced touchpoints, travel time, and material handling waste.
- Supported NPI (New Product Introduction) by defining material flow and PFEP early in the design phase.
- Applied Lean principles (5S, value stream mapping, waste elimination) to material flow.
- Implemented or enhanced PFEP using ERP/MRP systems (SAP, Oracle, etc.).
- Partnered with operations, supply chain, engineering, and quality teams.
- Led cross-functional workshops for PFEP rollout and material flow redesign.
- Provided training to manufacturing and logistics teams on standard material processes.
Requirements
Office Environment: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders. The employee must occasionally lift up to 25 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision, and the ability to adjust focus. Occasional travel.
Qualifications
- Bachelor’s degree in Engineering or Industrial Technology
- 5 years related experience in the Engineering function within a similar working environment.
Skills
- PFEP development & governance
- Material flow design & optimization
- Line-side delivery systems
- Lean manufacturing & continuous improvement
- Data-driven decision making
- Cross-functional collaboration
Benefits
- Health, Dental, Vision, 401k and many more
- State-of-the-art facility with an onsite gym, walking trails, café, free parking and many employee activities
- Scheduled events throughout the year