Scientist I
Fresenius Kabi USA · Wilson, NC · 1 wk ago
Analyst$29.31–$41.2/hrFull-time
An intermediate-level role in Quality Control Microbiology, responsible for microbiological test methods and instrumentation. The Scientist I also mentors and trains less experienced analysts.
Pay
Hourly range: $29.31 – $41.20. Final pay depends on experience, education, knowledge, skills, and abilities.
Benefits
- 401(k) plan with company contributions
- Paid vacation, holiday, and personal days
- Employee assistance program
- Medical, prescription drug, dental, and vision coverage
Responsibilities
- Understand department priorities and plan accordingly
- Perform peer review of data for accuracy, completeness, and conformance to specifications
- Keep supervisory personnel informed of relevant events, discrepancies, and out-of-limit conditions
- Articulate work-related issues clearly to management and peers
- Maintain knowledge of cGMPs, GLPs, and current compendial methods
- Teach or coordinate training modules and laboratory techniques for new analysts
- Assist in authoring basic investigative studies (OOS, OOT, OOL, invalid tests) and other documents
- Support senior personnel in projects, investigations, special testing, and project work
- Investigate deviations from SOP requirements and derive root causes
- Update SOPs or Methods of Analysis for microbiology test procedures
- Ensure adherence to safety policies and recommend improvements
- Maintain and calibrate equipment not handled by metrology or maintenance departments
Environmental Monitoring
- Schedule, initiate, coordinate, and perform routine and non-routine environmental monitoring
- Assess environmental conditions using various sampling methods for production areas and laboratory
- Recognize out-of-limit results and initiate OOL investigations
- Achieve ISO Class 5 gowning certification
- Process paperwork, LIMS input, and approvals for release by QA
- Use KabiTrack to record OOL events and change controls
- Assist with investigation of environmental OOL excursions
- Coordinate responses and actions for environmental issues
- Maintain laboratory areas, environmental chambers, and inventory of test media and reagents
- Complete microbial identification activities, including sub-culture, Gram staining, and culture maintenance
- Train manufacturing personnel in aseptic and gowning techniques
- Coordinate timely completion of routine testing
- Process and complete data collection for critical systems release
- Analyze data, recognize issues, and escalate unexpected results or trends
Finished Products Testing
- Schedule, initiate, coordinate, and perform routine testing of in-process, finished product, and raw materials
- Conduct environmental monitoring during bioburden and sterility testing (SKAN isolators)
- Complete microbial identification activities, including sub-culture, Gram staining, and culture maintenance
- Maintain testing equipment and coordinate requalification, preventive maintenance, and calibration
- Process paperwork, LIMS input, and approvals for release by QA
- Provide data for annual product reviews, investigational requests, and validation studies
Validations
- Validate microbiological test methods for new products, including APIs, in-process, and finished products
- Perform studies supporting new product introductions, method justifications, and validations
- Conduct routine testing of in-process and finished product samples for exhibit/process validation batches
- Review and approve testing results within the department
- Revise standard operating procedures (SOPs)
- Execute study protocols for production and laboratory method validations
- Support plant and lab equipment requalification studies
- Support Tech Transfer’s process validation protocols
- Perform microbiological testing for product process validation studies
Bacterial Filter Retention (BFR) Laboratory
- Author and execute BFR study protocols to validate sterilizing-grade filters
- Perform routine testing for validation activities, including viability, spike-flush, and filter compatibility studies
- Prepare microbial suspensions, media, and reagents as needed
- Monitor environmental conditions in the laboratory
- Review and approve testing results of peer work
- Assist with laboratory qualification and requalification studies
- Review and update SOPs related to BFR using Documentum
- Investigate nonconforming test results, determine root causes, and implement CAPAs
- Maintain laboratory equipment and coordinate preventive maintenance, calibration, and requalification