Robotic Weld Engineer

Key Responsibilities

• Program Systems: Program and clone paths for multi-axis systems (primarily ABB) using teach pendants and Offline Programming (OLP) software.
• Tune Parameters: Adjust arc parameters, travel angles, travel speeds, voltage, and wire feed speeds to ensure structural integrity and reduce cycle times.
• Calibrate Sensors: Implement and calibrate Thru-Arc Seam Tracking (TAST), touch sensing, and laser/vision guidance systems.

Job Qualifications

• Education & Experience:
  • Degree: Bachelor's degree in Welding, Mechanical, or Automation/Robotics Engineering is preferred. An Associate degree with equivalent hands-on industrial experience will be considered.
  • Experience: 3–5+ years of direct experience engineering robotic welding applications in heavy manufacturing, automotive, or structural steel fabrication.
• Technical Skills:
  • Robotics: Proficient in programming major robotic platforms (primarily ABB). Experience with simulation software like RobotStudio or RoboGuide is highly preferred.
  • Welding Expertise: Deep understanding of GMAW (MIG), FCAW, or GTAW (TIG) processes and parameter development.
  • CAD & Prints: Ability to read engineering drawings and utilize CAD software (SolidWorks, AutoCAD, CREO) to review part geometry.
  • Upstream Focus: Knowledge of how laser cutting, stamping, and sheet metal rolling impact part fit-up and automated weld success.
• Success Metrics (KPIs):
  • First-Time Through (FTT) Yield: Reduction in post-weld manual rework and repair rates.
  • Cycle Time Reduction: Percentage decrease in cell cycle times through optimized tool paths.
  • Equipment Downtime: Minimizing cell downtime caused by programming errors or fixture tracking alignment issues.