R&D Pilot Plant operator

Are you ready to move your career forward and help shape our company’s and customers’ futures? Join Ketjen Corporation, a provider of advanced catalyst solutions to leading producers in the petrochemical, refining, and specialty chemicals industries. Together we create a legacy of innovation, excitement, and energy.

Internal application note: Applicants must not have been on a Performance Improvement Plan for the past 6 months and must have been in their current role for at least 12 months. Employees should notify their current manager of their interest before applying.

Job Summary

Ketjen Corporation is seeking a Pilot Plant Operator to carry out catalyst preparations in the pilot plant in support of existing and new product development efforts. The role involves handling filled containers, maneuvering 55‑gallon drums, using a forklift, repairing pumps, and performing small‑scale analytical methods. The operator works with minimal supervision, follows SOPs, maintains a safe and organized work environment, and contributes to high‑quality catalyst production and customer satisfaction.

Responsibilities

• Independently perform catalyst preparations, including spreadsheet manipulation, compounding FCC catalyst slurries, spray‑drying, post‑processing, recording process data, and verifying quality.
• Provide support for new product and technology trials and other plant needs as required.
• Handle small‑scale analytical methods (e.g., LOI, viscosity measurements, pH meters) with training.
• Utilize mechanical aptitude and troubleshooting skills to maintain equipment.
• Operate industrial equipment, use computer systems, and follow safety procedures.
• Manage daily handling of 50‑lb containers, 55‑gallon drums, and forklift operations.
• Perform occasional overtime as needed.
• Follow published schedules and adapt to changing priorities.
• Ensure pilot plant equipment is kept in good working condition and repaired promptly.
• Adhere to procedures and SOPs, documenting any deviations.
• Maintain effective, timely communication with supervisors, researchers, and manufacturing contacts.
• Work without safety incidents and proactively address potential safety issues.
• Keep the pilot plant organized, neat, and clean at all times.
• Demonstrate a positive attitude and adaptability to rapidly changing priorities.

Required Qualifications

• High School Diploma or GED.
• Process Technology degree or at least two years of experience in chemical manufacturing, industrial operations, or a similar process manufacturing environment.
• Ability to learn, understand, and follow operating procedures and safety requirements.
• Solid computer proficiency; ability to use digital operating systems, production software, and spreadsheets.
• Strong communication, teamwork, and problem‑solving skills.
• Safe and responsible work habits with demonstrated ability to multitask, prioritize competing demands, and adapt in a fast‑paced environment.
• Physical ability to safely perform all job‑related demands.
• Alignment with Ketjen’s core values: curiosity, care, collaboration, humility, accountability, and integrity.

Preferred Qualifications

• Two years of experience as a Process Operator in a continuous or batch chemical manufacturing environment.
• Process Technology degree.
• Experience with DCS/PLC systems, industrial equipment, lockout/tagout, or permit‑to‑work systems.
• Forklift or other industrial equipment experience.

Benefits

• Competitive compensation.
• Comprehensive benefits package.
• Diverse resources to support professional and personal development.