Quality & Safety Manager
Pratt Industries · Macungie, PA · 3 wk ago
Quality AssuranceFull-time
About the Role
This position leads Continuous Improvement and Safety initiatives at the plant, ensuring safe production of high-quality products in a cost-effective manner. The role ensures compliance with the Company Mission Statement, Safety & Quality Policy, and all customer guidelines.
Responsibilities
- Directs the Quality Management System at the plant.
- Drives Continuous Improvement to enhance costs, quality, and service.
- Oversees plant accountabilities, including tracking vendor performance, resolving customer complaints, investigating critical quality defects, and analyzing quality data.
- Ensures prompt handling of customer feedback, using root cause analysis and corrective actions for complaints.
- Prioritizes safety in training, job design, and regulatory compliance.
- Establishes systems for “right first time” performance and integrates this philosophy into continuous improvement teams.
- Commits to plant safety and procedures, performing strategic thinking and participating in plant and company processes.
- Builds and retains a “customer-focused” environment for internal and external customers.
- Adheres to Good Manufacturing Practices (GMPs) and Standard Operating Procedures (SOPs).
- Manages, drives, and oversees continuous improvement programs.
- Communicates quality and safety operations needs to the Production Manager, Plant Manager, and local management team.
- Develops and analyzes new methods to reduce costs, improve products, and ensure a safe working environment.
- Investigates incidents and monitors medical care.
- Leads safety inspections, meetings, and training programs.
- Creates and conducts new-hire safety orientation programs.
- Monitors light-duty programs, including job development and communication with physicians.
- Completes and maintains paperwork for work-related incidents.
- Assists the Divisional Safety Manager with workers' compensation filings and obtaining insurance quotes.
- Assists in purchasing safety equipment and systems.
- Maintains membership in safety or environmental associations to stay informed of trends.
- Prepares legal notices, postings, and reports for government and regulatory bodies.
- Complies with company policies and procedures.
- Performs additional duties as assigned by management.
Skills and Attributes
- Leadership and Management: Systemic problem solver; implements solutions to address root causes.
- Inspires team spirit and organizational loyalty.
- Handles multiple, complex priorities while balancing business needs.
- Coaching, Motivating, and Mentoring: Sets expectations, tracks results, and fosters accountability.
- Uses individual and team development tools effectively.
- Encourages learning and allows room for mistakes.
- Communication: Strong written, oral, and listening skills.
- Translates operational issues into corrective action procedures.
- Continuous Improvement: Creative, change-oriented, and process-driven.
- High energy, assertive, self-starter with a strong ability to learn.
Requirements
- College degree in manufacturing, engineering, logistics, or equivalent work experience.
- Experience in a variety of manufacturing areas (e.g., production, logistics).
- Experience in quality system management or manufacturing/corrugated leadership preferred.
- Competency with MS Office and statistical software.
- Previous ISO certification preferred.
Physical Demands
- Regularly required to walk, talk, and hear.
- Frequently required to stand, use hands to finger, handle, or feel, and reach with hands and arms.
- Occasionally required to sit.
- Must regularly lift and/or move up to 50 pounds.
- Vision requirements: close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.
Work Environment
- Frequently exposed to wet and/or humid conditions, moving mechanical parts, and fumes or airborne particles.
- Noise level in the work environment is usually loud.