Quality Assurance Specialist (QAS) I
SOFIE · Sterling, VA · 1 mo ago
Quality AssuranceFull-time
Overview
The Quality Assurance Specialist I will be responsible for the oversight of the Quality Assurance program and the Quality Management System at the site level.
Essential Duties and Responsibilities
- Maintain oversight of the QA program and Quality Management System (QMS) at a single SOFIE manufacturing facility producing products under both 21 CFR Part 212 and 211 (as needed) regulations.
- Apply quality assurance processes and procedures at the site level to ensure product quality and regulatory compliance.
- Collaborate, problem‑solve, and drive continuous improvement with the Facility Manager and Operations team.
- Write, review, approve, and implement procedures, specifications, processes, and methods as required.
- Oversee examination and evaluation of each lot of incoming material before use to ensure it meets established specifications.
- Ensure components, containers, closures, in‑process materials, packaging materials, labeling, and finished dosage forms are examined and approved or rejected to meet current specifications.
- Ensure personnel are properly trained, qualified, and that training is documented.
- Conduct periodic site audits to monitor compliance with established procedures and practices; may infrequently audit another site.
- Liaise with internal and external inspectors and representatives on QA‑related topics.
- Oversee the metrology program at the site (equipment, personnel qualifications, validations, etc.).
- Ensure manufacturing and analytical equipment is appropriately maintained and calibrated; maintain applicable facility certifications; identify problems in personnel, equipment, and the facility that require correction.
- Review documents associated with the site’s QA program for completeness, errors, and omissions; review executed CGMP records and product batch records to ensure compliance and product quality.
- Review trends (e.g., environmental monitoring, deviations, facility issues) to initiate corrective and preventive actions and/or continuous process improvement.
- Conduct continuous review of aseptic operations to ensure compliance with internal procedures (gowning, cleaning, sanitation, sterility, environmental monitoring, etc.) and USP/FDA regulations.
- Ensure any deviations from normal procedures are documented and justified.
- Ensure investigations are performed and documented when required, and that corrective and preventative actions are taken in accordance with corporate CAPA, deviation, and OOS protocols.
- Ensure compliance with all applicable standard operating procedures and regulations, including 21 CFR Part 212 (and 211 as needed) requirements.
- Manage product complaints in a manner consistent with Company SOPs and FDA regulations.
- Open change controls and initiate, maintain, and review SOFIE network and site‑specific procedures relative to job functions.
- Oversee the site‑level change control process; ensure laboratory changes are accepted or rejected as appropriate and documented.
- Attend quality and operational meetings; interface with Corporate QA and Operations on quality‑related issues and provide status updates to management.
- Maintain extensive knowledge of at least one SOFIE product.
Qualifications
- Other responsibilities as required.
- Bachelor’s Degree (Scientific / Medical / Quality) preferred; Associate’s degree acceptable if supplemented by relevant certifications or experience.
- Experience and/or full knowledge of manufacturing operations, preparation of sterile injectables, aseptic processing, and distribution of aseptic products preferred.
Preferred Qualifications
- Quality, Pharmacy, or cGMP manufacturing experience.
- Knowledge of USP, FDA, and cGMP regulations.
- Ability to write, review, and revise SOPs.
- Ability to read, analyze, and interpret governmental regulations, professional journals, and technical procedures.
- Ability to read and interpret safety rules, operating and maintenance instructions, and procedure manuals.
- Ability to write reports, business correspondence, and procedure manuals.
- Ability to effectively present information, deliver training, and respond to questions from managers, clients, customers, and the public.
- Ability to define problems, collect data, establish facts, and draw valid conclusions.
- Strong problem‑solving skills.
- Proficiency in MS Office applications.
- Strong interpersonal communication skills for interacting with site personnel, inspectors, and internal/external vendors.
Requirements
- Associate’s or Bachelor’s Degree, at minimum; relevant certifications and/or experience may be substituted.
- 1–2 years of QA, Pharmacy, and/or cGMP manufacturing experience.