QC Laboratory Operations Lead
WuXi AppTec · Middletown, DE · 1 mo ago
Full-time
About the role
The QC Laboratory Operations Lead manages core Quality Control support functions at WuXi STA's drug product manufacturing facility in Middletown, DE.
Responsibilities
- Own and manage the site stability program, including study initiation, sample pulls, scheduling, storage, inventory tracking, and sample reconciliation.
- Ensure stability studies are executed in accordance with approved protocols, regulatory requirements, and client commitments.
- Cook stability chamber utilization, monitoring, qualification activities, and capacity planning.
- Maintain stability databases and ensure accurate tracking of all stability samples throughout the study lifecycle.
- Monitor program performance and ensure timely communication of upcoming testing requirements.
- Lead laboratory sample management operations from receipt through storage, distribution throughout the testing groups, reconciliation, retention, and disposal.
- Develop and/or maintain procedures governing sample custody, chain of custody documentation, and sample traceability.
- Manage sample logistics supporting release testing, stability testing, investigations, validation activities, and client requests.
- Ensure sample inventory systems are maintained accurately and support efficient laboratory workflows.
- Identify and implement improvements to sample handling processes that enhance compliance and operational efficiency.
- Oversee the full lifecycle management of laboratory equipment, including procurement, commissioning, qualification, calibration, preventive maintenance, repair, and retirement.
- Manage equipment scheduling to ensure continuous laboratory readiness and minimize downtime.
- Partner with Validation, Engineering, and vendors to support instrument qualification and maintenance activities.
- Ensure calibration and maintenance programs are executed within established due dates.
- Monitor equipment performance metrics and drive continuous improvement initiatives.
- Monitor vendor performance metrics and implement contingency plans where necessary to ensure there is no disruption to throughput.
- Maintain equipment inventory records and ensure compliance with applicable GMP requirements.
- Establish and manage laboratory inventory programs for reagents, consumables, reference standards, columns, and critical supplies.
- Monitor inventory levels and implement forecasting processes to ensure uninterrupted laboratory operations.
- Cohort purchasing activities and maintain appropriate stock levels while minimizing waste and expired materials.
- Ensure materials are received, stored, qualified, and utilized according to approved procedures.
- Develop key performance metrics related to inventory utilization, availability, and cost management.
- Lead small team of dedicated contractors supporting consumable materials.
- Serve as business owner or system administrator for critical laboratory computerized systems, including LIMS, CDS, Electronic Laboratory Notebooks, and related GMP applications.
- Cook system access management, user administration, configuration changes, periodic reviews, and data integrity activities.
- Pear with IT, Quality Assurance, and system vendors to maintain system compliance and operational effectiveness.
- Support computer system validation activities and change control processes.
- Ensure regulatory compliance with data integrity requirements and maintain inspection readiness for all laboratory systems.
- Ensure laboratory operational processes comply with FDA, EMA, ICH, and applicable GMP regulations.
- Support investigations, deviations, CAPAs, change controls, and risk assessments associated with laboratory operations.
- Participate in internal audits, client audits, and regulatory inspections.
- Monitor compliance trends and implement preventive actions to reduce operational risk.
- Drive continuous improvement initiatives to improve efficiency, compliance, and employee engagement.
- Build, develop, and lead the Laboratory Operations team.
- Provide coaching, mentoring, training and career development opportunities for team members.
- Establish performance expectations and conduct routine performance evaluations.
- Manage staffing, resource allocation, and succession planning.
- Foster a culture focused on compliance, operational excellence, accountability, and continuous improvement.
Requirements
- Bachelor's degree in Chemistry, Biology, Pharmaceutical Sciences, Engineering, or related scientific discipline required; advanced degree preferred.
- Minimum 7 years of GMP pharmaceutical laboratory experience with at least 3 years in leadership or supervisory roles.
- Demonstrated experience managing laboratory operations, stability programs, sample management, metrology, equipment programs, or laboratory systems.
- Strong understanding of GMP regulations, data integrity principles (ALCOA+), and regulatory inspection expectations.
- Experience with LIMS, CDS, stability management software, inventory systems, and computerized system compliance.
- Proven ability to manage multiple priorities in a fast-paced pharmaceutical manufacturing environment.
- Strong organizational, communication, project management, and leadership skills.
Qualifications
- Bachelor's degree in Chemistry, Biology, Pharmaceutical Sciences, Engineering, or related scientific discipline required; advanced degree preferred.
- Minimum 7 years of GMP pharmaceutical laboratory experience with at least 3 years in leadership or supervisory roles.
- Demonstrated experience managing laboratory operations, stability programs, sample management, metrology, equipment programs, or laboratory systems.
- Strong understanding of GMP regulations, data integrity principles (ALCOA+), and regulatory inspection expectations.
- Experience with LIMS, CDS, stability management software, inventory systems, and computerized system compliance.
- Proven ability to manage multiple priorities in a fast-paced pharmaceutical manufacturing environment.
- Strong organizational, communication, project management, and leadership skills.
Skills
- Leadership
- Project Management
- Quality Systems
- Data Integrity
- Computerized System Compliance
- Inventory Management
- Stability Management
- Sample Management
- Laboratory Equipment Management
- Compliance
- Regulatory Inspection
- Internal Audits
- Client Audits
- Continuous Improvement
- Team Building
- Performance Evaluation
- Succession Planning
- Compliance Culture
- Operational Excellence
- Accountability
- Employee Engagement
Benefits
N/A
Pay
N/A
Schedule
N/A