QA Validation Engineer
CEVA SANTE ANIMALE · Lenexa, KS · 1 mo ago
EngineeringFull-time
About the role
Location: Lenexa, KS. The QA Validation Engineer leads, designs, performs, and reports validation activities on processes, equipment, and systems used in the manufacture of regulated veterinary vaccines for domestic and international markets.
Responsibilities
- Prepare and execute protocols including Cycle Development, Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Engineering Studies (ES), Factory Acceptance Test (FAT), and Site Acceptance Test (SAT).
- Review protocol drafts and resolve conflicts or concerns to achieve management pre‑approval.
- Coordinate qualification execution and all aspects of validation projects with Operations, Engineering, Quality Control, and Quality Assurance.
- Perform or supervise protocol execution and maintain documentation in compliance with current Good Documentation Practices (GDP).
- Review, analyze, and compile protocol data and write reports for management review and approval.
- Perform and document risk assessments to determine validation strategy and approach.
- Execute re‑qualification (RQ) studies and periodic reviews to ensure equipment, systems, and processes remain in a validated state.
- Support and participate in change control processes for qualified and validated equipment, including refrigerators, freezers, incubators, autoclaves, lyophilizers, bioreactors, fermenters, ovens, ampule filling machines, and related systems; maintain full understanding of applicable change control procedures.
- Provide input to, review, and approve User Requirements Specifications (URS).
- Write, review, and edit standard operating procedures (SOPs) to align with validation requirements.
- Provide input to Engineering on the preparation and execution of Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT).
- Research equipment and processes to establish parameters and testing methods that meet validation requirements.
- Support the development of Validation Plans and Schedules.
- Ensure processes and products comply with all local, state, and federal regulations; oversee CGMP compliance and establish systems that identify opportunities for improvement and recommend changes to improve process effectiveness and quality.
- Perform all other duties as assigned.
Requirements
- Bachelor’s degree in Engineering, Biotechnology, Biology, or Microbiology with 4+ years of validation experience in a biotech, biological, pharmaceutical, or other GMP‑regulated industry OR Master’s degree in Engineering, Biotechnology, Biology, or Microbiology with 2+ years of validation experience in a biotech, biological, pharmaceutical, or other GMP‑regulated industry.
- Ability to read, write legibly, and communicate in English.
- Visual inspection capability.
- Occasional lifting up to 25 pounds.
- Tasks frequently require prolonged mental and visual concentration.
- Travel: None.
Skills
- Ability to perform internal and study audits as a lead and participate in external audits as a member of the audit team.
- Knowledge of pharmaceutical development, regulatory requirements, and manufacturing sciences with a global perspective.
- Knowledge of quality systems tools with the ability to adapt them to organizational needs and global regulatory requirements (GLP, GCP, GMP).
- Ability to validate Excel file programming according to defined objectives.
- Proficiency in the use of data logging equipment and instruments.
- Experience performing risk assessments, investigations, CAPAs, and Aseptic Process Simulations (APS or media fills) preferred.