Propulsion Engineer, Chamber and Nozzle Manufacturing (Raptor)

Responsibilities

• Own the fabrication, processes, and assembly of Raptor thrust chamber and nozzle extension hardware, including development and optimization of manufacturing methods for fabrication, joining, finishing, and verification.
• Create and refine manufacturing strategies, work instructions, custom fixtures, tooling, and workholding solutions for complex components.
• Build and maintain data pipelines that capture manufacturing telemetry to enable statistical process control, predictive analytics, and machine learning models for defect reduction and process optimization.
• Partner closely with propulsion design, materials, production, and supply chain teams to convert new designs into robust, scalable processes, resolve nonconformances, and drive design changes that improve manufacturability, reliability, and performance.
• Maintain holistic ownership of the production line, including process consistency, quality, capital equipment, ergonomics, safety, facility layouts, and the introduction of new products and revisions.
• Challenge existing processes daily while collaborating with multi-disciplinary engineers and technicians to support high-rate production, on-time delivery, test, and launch operations.
• Own manufacturing software, documentation, simulation, version control, and process standardization; interface with internal and external fabrication, automation, and materials teams to meet production goals.

Qualifications

• Bachelor’s degree in an engineering discipline.
• 1+ years of hands-on experience with manufacturing process development for complex metallic components.

Preferred Skills And Experience

• Ability to work well in an integrated and collaborative team environment including daily interactions with technicians, engineers, and managers.
• Experience with manufacturing techniques, processes, and equipment such as machining, brazing, welding, forming, tube bending, structural assembly, etc.
• Understanding of test methods/setups and data acquisition systems.
• Expertise in design for manufacturability (DFM) with demonstrable success at taking products through development, testing, and production.
• Highly self-motivated with strong organizational and written/oral communication skills – able to prioritize and execute tasks in a high-pressure environment with the ongoing drive for continuous improvement in all aspects of work.