Project Engineer, Engine and Hybrid Powertrain Development

About the role

FEV is a global engineering consultancy providing services within the complete mobility space, including the passenger car and heavy-duty commercial industry. The Engine, Hybrid and Fuel Cell Powertrains group at FEV North America, Inc is seeking a Project Engineer with specialization in internal combustion engine and hybrid powertrain systems. This position offers the opportunity to work on state-of-the-art powertrain technology and engage in a wide range of development tasks that move application solutions from concept to production.

As a Project Engineer, you will support testing programs focused on calibration, aftertreatment system development, performance evaluation, and certification. You will develop test plans, support test cell debug and issue resolution, execute tests, process and evaluate data, and communicate findings to customers. This role involves collaboration with a global team on diverse powertrain systems and markets, expanding your experience with cutting-edge technology.

Responsibilities

• Support the installation and commissioning of new powertrain test setups, including conventional combustion engine and hybrid configurations.
• Support the identification and implementation of necessary connections, measurement points, and instrumentation to facilitate testing efforts.
• Coordinate and execute the testing of engines, aftertreatment systems, and powertrain systems on dynamometers or in application.
• Analyze measured parameters and system performance relative to project targets.
• Support the calibration and validation of electronic control unit parameters to meet program objectives.
• Summarize findings and prepare presentations/reports for internal and customer review.
• Manage customer hardware and project component inventory and logistics.
• May involve work onsite at customer facilities or vehicle test trips to support ongoing development programs.

Requirements

• Bachelor's degree in Mechanical/Automotive Engineering, Electrical/Electronics Engineering, or a related field; Master's degree preferred.
• 1 to 3 years of experience in engine, vehicle, and/or powertrain testing.
• Strong fundamentals in thermodynamics, fluid mechanics, and internal combustion engines.
• Strong knowledge of CI and SI combustion processes.
• Strong knowledge of aftertreatment systems.
• Professional communication skills (oral and written English).
• Must be a motivated team player capable of performing in a fast-paced development environment.

Preferred Qualifications

• Experience using commercially available calibration and development tools (e.g., ETAS INCA, ATI Vision, Vector CANape/CANalyzer, Matlab/Simulink).
• Exposure to engine and aftertreatment calibration concepts and tools.
• Exposure to base engine, aftertreatment, and/or hybrid electronic control system strategies, including knowledge of software logic implementation and control system functionality.
• Knowledge of control strategies employed on Bosch and/or GPEC controllers.
• Knowledge of hybrid powertrain systems.
• Exposure to US emission regulations and certification test procedures.
• Exposure to US OBD regulations and monitoring approaches.
• Hands-on experience with engine hardware, such as engine assembly or rebuilding.
• US citizenship or Permanent Residence is a plus.