Project Engineer

On-site at our Prince George, VA facility supporting a new factory manufacturing large form-factor equipment (shipping-container size, 50+ tons). This position is part of the core factory startup and onboarding team responsible for building operations, fitting out the building, and creating process flows and work instructions from the ground up. Skills include panel and point-to-point wire assembly, medium voltage, low voltage, and high-power electronic assemblies.

Responsibilities

• Lead and manage engineering projects related to the new factory startup, including equipment selection, installation, and commissioning for large form-factor manufacturing.
• Develop and implement manufacturing processes, workflows, and production layouts to optimize efficiency, quality, and safety in a new plant environment.
• Collaborate with cross-functional teams (R&D, Operations, Supply Chain, Quality) to define project scope, deliverables, and timelines.
• Identify, evaluate, and procure critical manufacturing equipment, tooling, and machinery, ensuring alignment with production requirements and budget constraints.
• Conduct detailed process analysis, capacity planning, and bottleneck identification to ensure smooth production ramp-up.
• Develop and maintain comprehensive project documentation, including engineering specifications, process flows, FMEAs, and work instructions.
• Oversee the training of production personnel on new equipment and processes.
• Implement and monitor key performance indicators (KPIs) to track project progress and manufacturing performance.
• Troubleshoot and resolve technical issues during equipment installation, commissioning, and early production phases.
• Ensure compliance with all relevant safety regulations, environmental standards, and quality management systems.

Requirements

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related technical field.
• 5+ years of experience in project engineering within a manufacturing environment, with a strong emphasis on new factory startups or significant expansion projects.
• Proven experience working with large form-factor equipment manufacturing (e.g., heavy machinery, aerospace components, large industrial systems).
• Demonstrated expertise in process development, lean manufacturing principles, and continuous improvement methodologies.
• Strong understanding of manufacturing equipment selection, installation, and commissioning.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and project management tools (e.g., MS Project).
• Excellent problem-solving, analytical, and decision-making skills.
• Exceptional communication, interpersonal, and leadership abilities, with the capacity to influence and collaborate effectively across all levels of the organization.
• Ability to work independently and manage multiple priorities in a fast-paced, dynamic environment.
• Willingness to travel as required during the factory startup phase.

Benefits

• Medical, Dental, Prescription Drug, and Vision Insurance with HRA and HSA options
• 401K Match
• Employee Stock Purchase Plan
• Paid Time Off
• Tuition Reimbursement
• Life, AD&D, and Disability Insurance
• Commuter Benefits
• Employee Assistance Program
• Pet Insurance
• Adoption Assistance
• Annual Merit Increases
• Community Volunteer Opportunities