Production Technician - Chemical Area (Can Plant)

About the Role

Our Waco, TX facility manufactures aluminum beverage cans for soft drinks, beers, energy drinks, teas, and non-carbonated beverages using state-of-the-art can-making technology. The Production Technician in the Chemical Area operates, monitors, and controls high-speed Can Washer and Pre-treatment Systems to ensure aluminum can bodies are thoroughly cleaned and receive the correct chemical conversion coating for optimal lacquer adhesion, critical for food safety and product quality. This role may also assist with basic Wastewater Treatment (WWT) operations.

Responsibilities

• Chemical Process Operation and Control
  • Washer Operation: Operate and monitor multi-stage Can Washer (pre-treatment) equipment, including temperature controls, spray nozzles, and conveyor systems.
  • Chemical Management: Accurately monitor, test, and adjust chemical concentrations (e.g., degreasing agents, conversion coatings, pH buffers) using titration, conductivity meters, and laboratory instruments.
  • Replenishment: Calculate and replenish chemical additives to maintain required bath specifications, ensuring efficient resource use and consistent coating quality.
  • Process Flow: Monitor can flow through the washer and dry-off oven, quickly identifying and clearing jams or blockages.
  • Quality Checks: Perform frequent in-process quality checks, such as water break tests and adhesion tests, to ensure proper cleaning and coating before cans move to the decorator.
• Wastewater Support
  • Basic Monitoring: Assist the Wastewater Specialist by performing routine monitoring and sampling of the industrial wastewater treatment (WWT) system, including pH readings and logging flow data.
  • Sludge Handling: Participate in handling, dewatering, and proper labeling of waste sludge and other non-hazardous byproducts from washing and treatment processes.
• Maintenance and Safety
  • Cleaning and PM: Perform routine cleaning and basic preventative maintenance (PM) on washer equipment, including cleaning spray headers, replacing filters, and removing accumulated sludge.
  • Troubleshooting: Diagnose and resolve minor mechanical issues related to the washer, pumps, and chemical feed systems.
  • Safety & Handling: Strictly adhere to safety protocols for handling, storing, and disposing of industrial chemicals, including wearing appropriate PPE and following spill containment procedures.
  • Documentation: Accurately record chemical test results, adjustments, process parameters, and safety checks in shift logs and computerized systems.
• Safety and Housekeeping
  • Adhere to all plant safety rules, including Lockout/Tagout (LOTO) procedures, machine guarding protocols, and safe handling of lubricants and chemicals.
  • Maintain a clean, organized, and safe work environment around production lines and equipment.
  • Participate in team meetings and initiatives focused on improving safety, quality, and efficiency.

Requirements

• Education & Experience:
  • High school diploma or GED equivalent.
  • Minimum of 1–2 years of experience in a manufacturing, industrial, or warehouse environment.
  • Basic mechanical aptitude and comfort working around large, high-speed automated machinery.
  • Ability to lift up to 50 lbs and stand for extended periods (up to 12 hours).
  • Willingness to work any shift in a 24/7/365 continuous manufacturing environment.
• Preferred Qualifications:
  • Technical degree or equivalent experience (4+ years in a technical manufacturing continuous improvement environment).
  • 2+ years of production experience in a high-speed manufacturing setting, including at least 1 year of mechanical experience.
• Skills/Experience:
  • Chemical Aptitude: Basic knowledge of chemical principles, concentration calculations, and safe chemical handling practices.
  • Laboratory Skills: Proficiency in performing basic laboratory tests, such as titrations and using pH meters.
  • Attention to Detail: Meticulous approach to maintaining precise chemical concentrations and adhering to process specifications.
  • Mechanical Aptitude: Ability to troubleshoot and perform minor repairs on pumps, valves, and filtration equipment.
  • Safety Focus: Commitment to safety procedures, especially LOTO and chemical handling.
  • Ability to work rotating shifts, including nights, weekends, and overtime.
• Software/Computer Skills:
  • General knowledge of Microsoft Office (Word, Excel, Outlook), Google Workspace, and basic website software.

Environmental & Physical Factors

• Works primarily in a warehouse/manufacturing facility with daily contact with other departmental personnel.
• Occasionally works in all weather conditions, extreme temperatures, around chemicals and chemical fumes/emissions, and dusty or clean environments.
• Frequently works with electrical and mechanical hazards.
• May work outside or in unconditioned warehouses when handling surplus and scrap materials.
• Continuous use of vision, hearing, and speech; frequent sitting, standing, walking, and occasional bending.
• Lifts, carries, pulls/pushes, and reaches for supplies; occasionally lifts up to 50 lbs.
• Climbs stairs and ladders, uses manual dexterity for tools/equipment, and wears safety equipment (e.g., earplugs, goggles, steel-toed shoes).

Schedule

• 12-hour rotating shifts: 4 days on, 4 days off.
• Rotating shifts include night shifts.
• Schedule may vary based on plant operational needs, including long days, evenings, weekends, holidays, and overtime.
• Regular and predictable attendance is required.