Process Safety Engineer
Home Market Foods · Norwood, MA · 1 wk ago
Engineering$100k/yrFull-time
KEY RESPONSIBILITIES
- Develop, implement, and maintain PSM programs in compliance with OSHA 29 CFR 1910.119.
- Lead or support Process Hazard Analyses (PHAs) using methodologies such as HAZOP, What-If, FMEA, or Checklist reviews.
- Ensure timely closure and documentation of PHA recommendations.
- Maintain Process Safety Information (PSI) including process flow diagrams, P&IDs, chemical hazard data, and equipment documentation.
- Support and manage Management of Change (MOC) processes for process, equipment, and procedural changes.
- Lead or support incident investigations involving process safety events and ensure corrective actions are implemented.
- Support development and validation of operating procedures and safe work practices.
- Participate in Pre-Startup Safety Reviews (PSSR) for new or modified processes.
- Develop and support process safety training programs.
- Track and report process safety metrics and performance indicators.
- Risk Management Program (RMP)
- Ensure compliance with EPA Risk Management Program requirements (40 CFR Part 68).
- Maintain RMP documentation and submissions.
- Develop and update off-site consequence analyses and prevention programs.
- Care for emergency response planning and community interface requirements.
- Support internal and external audits and regulatory inspections.
- Ammonia Systems (Preferred Experience)
- Provide technical support for ammonia refrigeration or ammonia-based process systems.
- Support safe operation, maintenance, and modification of ammonia systems.
- Identify and mitigate ammonia release risks and ensure compliance with relevant codes and standards (e.g., IIAR guidance).
- Risk Reduction & Operational Support
- Support engineering and operations teams in risk reduction projects.
- Participate in facility siting, LOPA, and risk assessments.
- Recommend engineering and administrative controls to reduce process hazards.
- Support capital and improvement projects involving regulated processes.
- Compliance & Continuous Improvement
- Lead or participate in internal PSM/RMP audits and compliance reviews.
- Track corrective actions to completion.
- Support continuous improvement initiatives related to process safety and operational reliability.
- Bachelor’s degree in chemical engineering, Mechanical Engineering, or related engineering discipline required.
- 3–8 years of experience in process safety, chemical manufacturing, refining, food processing, or similar regulated environments.
- Able to travel to support multiple HMF facilities.
- Direct experience supporting OSHA PSM programs required.
- Experience supporting EPA RMP programs preferred.
- Ammonia refrigeration or ammonia process experience strongly preferred.
- Strong understanding of PSM and RMP regulatory requirements.
- Experience conducting PHAs and risk assessments.
- Knowledge of MOC, incident investigation, and compliance auditing.
- Ability to interpret P&IDs and process documentation.
- Strong communication and collaboration skills across operations and engineering teams.
- Ability to manage multiple projects and priorities.
- Proficiency with process safety documentation and tracking systems.
- Certified Safety Professional (CSP), Professional Engineer (PE), or related credential preferred.
- Training in PHA methodologies or LOPA preferred.
- Must have good vision and manual dexterity.
- Able to sit / stand for prolonged periods at a desk and working on a computer.
- Must be able to lift up to 15 pounds.
- The noise level in the office environment is typically moderate.
- Company provided Personal Protection Equipment (PPE) must be worn while on the production floor
- Enjoy top-tier Medical, Dental, Vision coverage.
- Pamper your furry friends with Pet Insurance.
- Stay fit with our Wellness Plan and Gym Reimbursement.
- Boost your skills with Employee Tuition Reimbursement.
- Unlock endless opportunities with College Scholarship for dependents.
- Reap the Rewards of Our Bonus Program Available to Our Salary and Hourly Employees.
- Receive a Generous 401k Company Match.
- Take advantage of Competitive Paid Time Off.
- Elevate Your Safety Net with Company-Sponsored Life Insurance Coverage.
- Receive Relocation Assistance for a Smooth Transition.
- Earn Rewards through our Employee Bonus Referral Program.
- Elevate Your Workplace Experience with Community Impact Opportunities.
- Celebrate Together with Team Events and Seasonal Workplace Gatherings.
REQUIREMENTS
PHYSICAL REQUIREMENTS AND ENVIRONMENT
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