Jobs · Engineering · Massachusetts

Process Safety Engineer

Home Market Foods · Norwood, MA · 1 mo ago
Engineering$100k/yrFull-time

KEY RESPONSIBILITIES

  • Develop, implement, and maintain PSM programs in compliance with OSHA 29 CFR 1910.119.
  • Lead or support Process Hazard Analyses (PHAs) using methodologies such as HAZOP, What-If, FMEA, or Checklist reviews.
  • Ensure timely closure and documentation of PHA recommendations.
  • Maintain Process Safety Information (PSI) including process flow diagrams, P&IDs, chemical hazard data, and equipment documentation.
  • Support and manage Management of Change (MOC) processes for process, equipment, and procedural changes.
  • Lead or support incident investigations involving process safety events and ensure corrective actions are implemented.
  • Support development and validation of operating procedures and safe work practices.
  • Participate in Pre-Startup Safety Reviews (PSSR) for new or modified processes.
  • Develop and support process safety training programs.
  • Track and report process safety metrics and performance indicators.
  • Risk Management Program (RMP)
    • Ensure compliance with EPA Risk Management Program requirements (40 CFR Part 68).
    • Maintain RMP documentation and submissions.
    • Develop and update off-site consequence analyses and prevention programs.
    • Care for emergency response planning and community interface requirements.
    • Support internal and external audits and regulatory inspections.
  • Ammonia Systems (Preferred Experience)
    • Provide technical support for ammonia refrigeration or ammonia-based process systems.
    • Support safe operation, maintenance, and modification of ammonia systems.
    • Identify and mitigate ammonia release risks and ensure compliance with relevant codes and standards (e.g., IIAR guidance).
  • Risk Reduction & Operational Support
    • Support engineering and operations teams in risk reduction projects.
    • Participate in facility siting, LOPA, and risk assessments.
    • Recommend engineering and administrative controls to reduce process hazards.
    • Support capital and improvement projects involving regulated processes.
  • Compliance & Continuous Improvement
    • Lead or participate in internal PSM/RMP audits and compliance reviews.
    • Track corrective actions to completion.
    • Support continuous improvement initiatives related to process safety and operational reliability.

    REQUIREMENTS

    • Bachelor’s degree in chemical engineering, Mechanical Engineering, or related engineering discipline required.
    • 3–8 years of experience in process safety, chemical manufacturing, refining, food processing, or similar regulated environments.
    • Able to travel to support multiple HMF facilities.
    • Direct experience supporting OSHA PSM programs required.
    • Experience supporting EPA RMP programs preferred.
    • Ammonia refrigeration or ammonia process experience strongly preferred.
    • Strong understanding of PSM and RMP regulatory requirements.
    • Experience conducting PHAs and risk assessments.
    • Knowledge of MOC, incident investigation, and compliance auditing.
    • Ability to interpret P&IDs and process documentation.
    • Strong communication and collaboration skills across operations and engineering teams.
    • Ability to manage multiple projects and priorities.
    • Proficiency with process safety documentation and tracking systems.
    • Certified Safety Professional (CSP), Professional Engineer (PE), or related credential preferred.
    • Training in PHA methodologies or LOPA preferred.

    PHYSICAL REQUIREMENTS AND ENVIRONMENT

    • Must have good vision and manual dexterity.
    • Able to sit / stand for prolonged periods at a desk and working on a computer.
    • Must be able to lift up to 15 pounds.
    • The noise level in the office environment is typically moderate.
    • Company provided Personal Protection Equipment (PPE) must be worn while on the production floor

    Exciting Benefits Await You!

    • Enjoy top-tier Medical, Dental, Vision coverage.
    • Pamper your furry friends with Pet Insurance.
    • Stay fit with our Wellness Plan and Gym Reimbursement.
    • Boost your skills with Employee Tuition Reimbursement.
    • Unlock endless opportunities with College Scholarship for dependents.
    • Reap the Rewards of Our Bonus Program Available to Our Salary and Hourly Employees.
    • Receive a Generous 401k Company Match.
    • Take advantage of Competitive Paid Time Off.
    • Elevate Your Safety Net with Company-Sponsored Life Insurance Coverage.
    • Receive Relocation Assistance for a Smooth Transition.
    • Earn Rewards through our Employee Bonus Referral Program.
    • Elevate Your Workplace Experience with Community Impact Opportunities.
    • Celebrate Together with Team Events and Seasonal Workplace Gatherings.

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