Process Engineer

About the role

Seeking a hands-on manufacturing engineer to support operations in our busy roll forming production facility. Ideal candidates will be safety-minded and have experience with programming robots, robotic lead-controlled plasma cutters, tool path generation and design. Must also be strongly skilled with machine troubleshooting.

Responsibilities

• Provide hands-on process engineering support on the production floor a minimum 50% of time.
• Estimate costs, develop, improve and implement manufacturing processes required in the manufacture of all products.
• Lead process optimization for facility.
• Act as a technical resource for machine capabilities and product limitations on new parts.
• Improve process control and product quality.
• Maximize operational effectiveness, i.e. bottleneck analysis, set-up time reduction.
• Review tooling, machine, and product drawings with use of 3D CAD software.
• Troubleshoot machine and tooling issues for production and product launches.
• Assist Quality Assurance in qualifying gauges and other measuring devices to be used in or on production processes.
• Customer contact for process related concerns as needed (some travel required).

Requirements

• 2 or more years’ related experience in manufacturing with quality environments of ISO, NADCAP, IATF or AS9100 – circle applicable.
• Worked with customer specifications and translate that to process/machine needs.
• Worked with vendors on equipment selection, installation, startup.
• Create manufacturing processes and created training plans or work instructions, maintenance schedules for those.
• Leverage lean manufacturing/process optimization.

Preferred Experience

• With metals / metal forming processes including roll forming, tube bending, heat treat, CNC Machining or similar.
• Basic Electrical Controls or Automation experience.
• IATF (automotive quality system) experience.
• Working with contractors and vendors for major equipment installations or plant expansions.

Education & Certifications

• BS Mechanical, Industrial, Electrical Engineering or equivalent technical experience and training. (Electrical or Mechanical preferred).

Other Requirements

• Willing to travel as needed – day trips or occasional overnight.
• Local to Jeffersonville, IN or Farrell, PA or willing to relocate to these US locations.

Skills & Competencies

• Highly proficient in Office software: Excel, Word, PowerPoint, and Outlook and ability to learn new software tools.
• Hands-on experience with ERP or MRP. Global Shop Solutions preferred.
• Hands-on experience with AutoCAD, Inventor or Catia.
• Excellent verbal and written communication skills.
• Good organizational and time management skills.
• Able to work on multiple projects simultaneously while maintaining accuracy and meeting deadlines.
• Prioritize appropriately.
• Ability to collaborate with coworkers, customers and suppliers.
• Build rapport and develop alliances; adjust communication style to meet the needs at various levels within organization.
• Understand when to be flexible and work outside the system in a manner that promotes business growth while limiting confusion and risk.
• Provide clear direction and sufficient resources while removing or reducing obstacles to team success.
• Strong mathematical and analytical skills.
• Ability to develop a strong understanding of production processes and capabilities, how data is captured and used internally to make decisions.
• Reliable and diligent with the ability to work efficiently while maintaining high standards in quality.

Who We Are

voestalpine Roll Forming Corporation, or RFC as we call it, supplies custom roll formed metal components into several industries including Aerospace, Construction, Material Handling, Off-Highway, Office Furniture, Solar and Transportation. In 2000, Roll Forming Corporation was acquired by globally leading technology group voestalpine AG and became part of the Metal Forming, Tubes and Sections division. Today, voestalpine Roll Forming Corporation has seven production facilities across three states with five facilities and headquarters located in Shelby County, Kentucky and one facility each in Pennsylvania and Indiana.

What We Offer You

• Several great benefit plans, including multiple health insurance options, vision, dental, life, short-term and long-term disability coverage, health-saving accounts, or flexible spending account.
• Paid time off the first year including vacation, personal and sick time.
• 401K or 401K Roth up to 6% Match.
• Quarterly Profit-Sharing Bonus.
• Apprenticeship programs & tuition reimbursement opportunities.
• Leadership training opportunities.
• TogetherWeCare, a philanthropic volunteer program that allows employees to support their community while on company time.
• Countdown to Zero, a global environmental impact initiative that strives to make our work environments more efficient and environmentally friendly.

Learn More

Learn more at www.rfcorp.com/careers/life-at-rfc.

Equal Opportunity/Affirmative Action Employer

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected Veteran status, and any other federal, state, or locally protected classifications.