Process Controls Specialist

About the role

The Job Koch Fertilizer in Wever, IA is seeking a Process Controls Specialist to join a high-performing team dedicated to process automation and optimization. The ideal candidate will lead and support process control initiatives aligned with key strategies, ensuring the facility maintains industry-leading technology and reliability.

Responsibilities

• Participate in the design and implementation of sequences to automate plant startup, shutdown, and upset events across the site.
• Lead the metrics-driven automation program to rationalize alarms and operator touches through process controls improvements.
• Manage the Operator Training Simulator for automation validation needs.
• Design and implement an innovative awareness-focused DCS graphic environment to rationalize the number of graphics screens.
• Lead the site control loops tuning program.
• Ensure compliance with safety and environmental standards (including PSM and Functional Safety protocols).
• Collaborate with operations, engineering, maintenance, and project teams on technical investigations, improvement opportunities, and capital projects implementation.
• Provide support for process control hardware/software DCS, including troubleshooting and upgrades.
• Conduct root cause analysis of process control problems and implement corrective actions.

Requirements

• 2+ years of exposure to DCS platforms (e.g., Yokogawa, Rockwell, Siemens) within chemical, refining, fertilizer, or related manufacturing industries.
• Basic understanding of process control concepts (PID control, interlocks, instrumentation fundamentals).
• Demonstrated experience in regulatory control schemes, DCS configuration, and loop tuning.
• Experience with safety instrumented systems and functional safety.

Qualifications

• Exposure to DCS/PLC systems (Rockwell, Siemens, GE, or similar).
• Familiarity with safety instrumented systems, ISA standards, or process safety management (PSM).

Skills

• Strong problem-solving and analytical skills.
• Excellent communication and collaboration abilities.
• Ability to work independently and as part of a team.

Benefits

• Medical, dental, and vision insurance.
• Flexible spending and health savings accounts.
• Life insurance and disability coverage.
• Retirement plans.
• Paid vacation/time off.
• Education assistance.
• Infertility assistance, paid parental leave, and adoption assistance.