Principal Automation Engineer
AprilAire · Madison, WI · 2 wk ago
EngineeringFull-time
Responsibilities
- Execute the integration, commissioning, and stabilization of advanced automated manufacturing equipment, including robotic and vision-based systems.
- Serve as a lead system-level integrator, ensuring mechanical, controls, and process elements function together to achieve safe, reliable, and production-ready performance.
- Contribute to the development and conceptualization of automation solutions by working across mechanical and controls disciplines to ensure designs are practical, integrated, and executable in a production environment.
- Lead projects from early design review through implementation and ramp-up, ensuring systems transition effectively from concept to stable production.
- Support critical capital equipment projects by focusing on system design, system startup, debugging, and performance stabilization.
- Take on increasing responsibility in robotics, vision systems, and system-level integration strategy development.
- Support documentation updates and system turnover to Production and Maintenance.
- Coordinate with internal teams and external vendors during execution phases.
- Diagnose and resolve electrical, mechanical, and controls issues.
- Drive improvements in throughput, uptime, and quality during ramp.
Requirements
- Strong understanding of automated manufacturing systems and machine integration.
- Experience with PLC programming platforms (Rockwell, Mitsubishi preferred).
- Working knowledge of mechanical systems, fixturing, and equipment functionality.
- Strong troubleshooting and root cause analysis capability.
- Ability to diagnose issues across controls, mechanical, and process interactions.
- Experience with robotics and vision systems with interest in developing expertise.
- Ability to read and interpret electrical schematics and mechanical drawings.
Qualifications
- Bachelor’s degree in manufacturing, mechanical, electrical, or controls engineering, or an equivalent combination of education and experience.
- 10+ years of experience in industrial automation, equipment integration, or controls engineering.
- Hands-on experience with equipment commissioning and production startup.