Principal Advanced Manufacturing Research Engineer

About the role

RTRC is seeking a highly motivated individual for the position of Principal Advanced Manufacturing Research Engineer. The candidate will join the Advanced Manufacturing Team which specializes in the development, testing, optimization, and demonstration of novel manufacturing technologies for internal deployment as well as for external research programs across a variety of technical areas including additive manufacturing, robotic automation, machining, joining, welding, repair, surface treatment, sensing, amongst many others.

Responsibilities

• Development and deployment of advanced manufacturing technologies, including industrial robotics, motion platforms, and process equipment (e.g. welding, additive manufacturing, cutting, deburring, finishing)
• Joining process selection and definition, welding and joining supplier identification and engagement, process development, inspection and failure analysis
• Identify, develop, and deploy automation, robotics, process monitoring, and smart manufacturing solutions to improve quality, reduce cost, and enhance throughput
• Support definition and execution of roadmaps for manufacturing process technology—assessing emerging trends, leading proof-of-concept initiatives, and engaging with equipment suppliers and integrators
• Work with the team to develop concepts, marketing campaigns, whitepapers, and proposals in pursuit of R&D funding from internal and external sources
• Troubleshoot process and equipment issues and make necessary adjustments to achieve desired project outcomes, improve quality and performance
• Work safely at all times, following all safety protocols and procedures
• Comply with all company policies and procedures

Qualifications

• You Must Have:
  • Typically requires a University Degree or equivalent experience and minimum 8 years prior relevant experience, or an Advanced Degree in a related field and minimum 5 years experience
  • Engineering/Other Technical Positions: Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and a minimum of 8 years of prior relevant experience unless prohibited by local laws/regulations.
  • Hands-on experience with and fundamental understanding of manufacturing processes, fabrication techniques, and equipment
  • Hands-on experience with welding, joining, or metal additive manufacturing / 3D printing, including large platform wire and powder-fed directed energy deposition (DED)
  • Demonstrated background in optimization of manufacturing processes, such as machining, welding, coating, assembly, and/or other advanced manufacturing methods
• We Prefer:
  • A PhD in Manufacturing, Material Science, or Mechanical Engineering is preferred
  • Combination of experience in areas including mechanical design, materials science, metallurgy, finishing processes, machining, welding, joining
  • Strong experience in aerospace mechanical component manufacturing methods including subtractive and additive techniques, fabrication, welding, hot and cold forming, casting, material processing, assembly, testing, automation, metrology, and inspection
  • Proficiency with industrial robotics (e.g., ABB, FANUC, KUKA, etc.) and/or related automation technologies (CNC systems, PLCs, etc.)
  • Experience collaborating with and directing suppliers performing special manufacturing processes
  • Experience with common industry standards for metals and metal manufacturing including Aerospace Materials Specifications, American Welding Society, and ASTM International
  • Experience leading complex process development or automation initiatives in an aerospace or high-precision manufacturing environment
  • Background in Low Volume, High Mix aerospace manufacturing
  • Experience with technical design and documentation including mechanical assemblies, weldments, fabrication drawings, assembly and inspection procedures, installation drawings, and GD&T
  • Experience working with DoD and other government agencies
  • Experience writing proposals and leading complex R&D projects

Pay

The salary range for this role is 107,500 USD - 204,500 USD.