PLC Technician, Nights

About the role

The PLC Technician plays a crucial role in ensuring the smooth operation of Refresco facilities. They are responsible for designing, programming, repairing, and maintaining programmable logic controller (PLC) systems used within Refresco facilities. The position also involves inspecting equipment for proper functioning and performing preventative maintenance duties according to manufacturer's specifications. Additionally, the PLC Tech supports repairs and installations for other advanced production/manufacturing equipment.

Responsibilities

• Adhere to all health and safety policies/procedures, Good Manufacturing Practices (GMPs), and wear required personal protective equipment (PPE).
• Responsible for adhering to food quality and food safety standards as per quality standards and/or Safe Quality Food requirements.
• Lead and participate in troubleshooting activities during equipment failures, collaborating with the production team to analyze, resolve, and prevent issues through investigation, testing, and follow-up.
• Maintain, test, and upgrade all production equipment. Install and test new food manufacturing, packaging, and processing equipment.
• Interface with machine tools and special equipment or test modules, troubleshoot existing equipment for electrical or electronics failures, and change or modify machines to improve or update.
• Diagnose and troubleshoot PLC and automation issues, including faulty components and wiring. Calibrate and test equipment to ensure accurate performance and compliance with specifications.
• Modify existing programs for system optimization, new process requirements, or enhanced safety protocols. Maintain accurate records of maintenance, repairs, programming changes, and upgrades.
• Train other team members on basic PLC functions and troubleshooting as needed. Perform preventative maintenance and repair when required in addition to planned mechanical maintenance duties.
• Participate in a continuous improvement culture while following safe workplace practices. Develop positive and respectful interactions with managers, supervisors, maintenance technicians, and machine operators. Identify and suggest process improvements to enhance system reliability and reduce costs.

Qualifications

• Must be able to use RS Logix 5000, RS Logix 500, or RS Logix 5 software for machine troubleshooting.
• Must be able to go online with Control Logix, Compact Logix, SLC500, or PLC5 using either Ethernet I/P, DH+, or RS232.
• Must be able to download PLC program if necessary.
• Must be able to read and understand electrical schematics.
• Must be able to use a multimeter and work in control panels with up to 480VAC.
• Should be able to replace and configure AB Powerflex 40, 400, and 525 VFDs (Variable Frequency Drives) and Yaskawa V1000 and P1000 VFDs.
• Should be able to replace Panelview and Panelview Plus devices and download applications using Panelbuilder 32 or RS View Studio Machine Edition.
• Aptitude for further development of technical skills.

Skills

• Decisive, pro-active, self-motivated, and assertive.
• Strong interpersonal and developed communication skills.
• Data analysis and identification of trends.
• Internal customer focus with the ability to adapt to the variable demands of the business.
• Ability to demonstrate working under initiative and think things through to solution.
• Ability to work under own supervision.
• Ability to influence, persuade, and lead at all levels of the business.

Benefits

• Medical/Dental/Vision Insurance
• Health Savings Accounts and Flexible Spending Accounts
• Life and AD&D Insurance, critical illness, hospital indemnity, and accident insurance
• Short-term disability and long-term disability
• Pet Insurance
• Legal Benefits
• 401(k) Savings Plan with Company Match
• 12 Paid Holidays
• Vacation Days and Paid Sick Time Off Days
• Well-being Benefit Discount and Total Reward Programs

Pay

$36.67/hour w/ progression to $40.26/hour upon successful completion of the training period, plus applicable shift premiums.

Schedule

Overnight shift, Wednesday 1:00 AM – 7:00 AM and Thursday – Saturday 7:00 PM – 7:00 AM.

Relocation Assistance

Up to $5,000 in relocation assistance.