PCBA & RF Manufacturing Test Engineer
Tata Consultancy Services · Tampa, FL · 3 wk ago
Quality Assurance$70k–$130k/yrFull-time
Senior Test Engineer focused on RF and manufacturing validation for high-volume production.
Responsibilities
- Lead and drive end-to-end test engineering activities at vendor sites; ensure quality delivery from vendor engineering/technical teams.
- Own test-fixture lifecycle: vendor coordination, validation, deployment, and factory performance monitoring.
- Ensure all test systems and fixtures are built, validated, and functioning reliably in production.
- Define and enforce test strategy, methodologies, and paradigms across programs.
- Act as first line of defense for issue triaging, failure debugging, and first-pass failure analysis (FA).
- Conduct and lead cross-functional (XF) meetings with engineering teams for technical issue resolution.
- Ensure compliance with electrical engineering aspects: power-supply validation, signal integrity, and IQC processes.
- Drive manufacturability improvements, calibration readiness, and test-process maturity.
- Plan and execute test coverage, test preparation, and commissioning for NPI programs.
- Analyze marginal pass/fail trends and optimize test limits to improve yield and reduce escapes.
- Act as technical mediator between design, manufacturing, vendors, and customers to reduce engineering cycle time.
- Serve as Single Point of Contact (SPOC) for test-related issues and ensure timely resolution.
- Support Design of Experiments (DoE) to identify root causes and optimize test processes.
- Ensure continuous improvement in test efficiency, robustness, and scalability.
Requirements
- Proven experience architecting, building, and deploying scalable test systems and fixture solutions for high-volume manufacturing.
- Strong knowledge of manufacturing test flows: IQC, electrical validation, visual inspection, and end-of-line testing.
- Expertise defining test strategies, coverage models, and validation frameworks for complex products.
- Advanced failure analysis (FA), triaging, and root-cause analysis across electrical, RF, and system-level issues.
- Experience with NPI cycles: test readiness, commissioning, and ramp-to-production optimization.
- Strong understanding of manufacturability, calibration processes, and Gauge R&R for production reliability.
- Expertise in yield analysis, marginal pass/fail criteria definition, and test-limit optimization.
- Exposure to test automation and scripting (Python, LabVIEW, or equivalent frameworks).
- Experience integrating hardware test systems with existing software frameworks.
- System-engineering mindset with deep exposure to fixture design (mechanical + electrical integration).
- Hands-on experience with RF test equipment: spectrum analyzers, VNAs, signal generators, power meters, and RF chambers.
- Strong stakeholder management across vendors, manufacturing teams, and cross-functional engineering groups.
- Program leadership with ability to drive timelines, deliverables, and accountability.
- Must-have skills: RF Test Engineering / RF Validation / RF Calibration; Test Fixtures / Test Systems / Manufacturing Test; Failure Analysis (FA) / Debugging / Triaging; Gauge R&R / Calibration / Yield Optimization; Python / LabVIEW / Test Automation; Electrical Testing / Power Validation; Marginal Pass-Fail / Test Limits; Cross-functional / Vendor Management / Fixture Ownership.
Success Criteria
- Test systems and fixtures deployed on time with high reliability.
- First-pass yield and overall yield meet or exceed program targets through effective test strategy and limit optimization.
- Reduction in failure triage time and faster root-cause identification, improving engineering turnaround time.
- Zero or minimal production escapes due to robust test coverage and validation methodologies.
- Smooth NPI transitions with no delays attributed to test readiness or commissioning gaps.
- Calibration and manufacturability processes standardized and consistently followed across programs.
- Effective cross-functional alignment leading to quicker issue resolution and reduced escalations.
- Continuous improvements in test time, cost efficiency, and process maturity.
- Strong ownership demonstrated as SPOC, with clear visibility and accountability for all test-related deliverables.
Pay
$70,000 – $130,000 a year
Benefits
- Discretionary annual incentive.
- Comprehensive medical coverage: medical & health, dental & vision, disability planning & insurance, pet insurance plans.
- Family support: maternal & parental leaves.
- Insurance options: auto & home insurance, identity theft protection.
- Commuter benefits & certification reimbursement.