Operational Excellence Engineer
EXALTA Group · Bethlehem, PA · 2 mo ago
On-siteEngineeringFull-time
Principle Duties / Responsibilities
- Identify, execute, and sustain site-level hard and soft cost-saving initiatives supporting the Annual Cost Excellence (ACE) program
- Serve as the primary site-level execution resource for Operational Excellence initiatives
- Collaborate with engineering teams to review methods of manufacture and recommend practical improvements
- Develop, test, and introduce improved manufacturing processes into full-scale production environments
- Support and execute process validation and qualification activities (IQ, OQ, PQ, MSA)
- Provide hands-on technical support and training to production teams for machining and secondary processes
- Create, document, and maintain setup sheets, standard work, and work instructions
- Facilitate Kaizen events, Time Studies, Value Stream Mapping, and A3 problem-solving activities
- Serve as the site lead for Training Within Industry (TWI)
- Leverage 3D printing to design and deploy fixtures, tooling, and shop-floor aids
- Execute required EPICOR ERP transactions to support manufacturing and improvement activities
- Maintain site-level trackers, dashboards, and cost-savings documentation
- Adhere to Tyber Medical safety requirements and OSHA standards
- Work in compliance with cGMP, QMS requirements, SOPs, SWIs, and Good Documentation Practices (GDP)
Experience / Core Competencies
- Proven ability to work effectively in a production manufacturing environment
- Strong hands-on problem-solving mindset with a focus on execution
- Proven ability to establish and maintain effective working relationships across engineering, operations, and quality
- Strong understanding of shop-floor measurement tools, including calipers, micrometers, vision systems, and hard gages
- Working knowledge of Lean tools (5S, Gemba, Root Cause Analysis)
- Working knowledge of SOPs, SWIs, cGMP, GDP, and QMS requirements
- Working knowledge of ERP, production routings, and bill of materials
- Effective written and verbal communication skills
- Skilled in understanding and following verbal and written instructions
- Ability to spend approximately 80% of the workday on the manufacturing floor
Required / Preferred Education
- Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering
- (Recent graduates encouraged to apply)
- Proficiency with SolidWorks, Microsoft Excel, Microsoft Word
- Lean Bronze certification or willingness to obtain
Experience
- Proven ability to operate CNC equipment
- Python programming experience
- Arduino or embedded systems exposure
- Automation or manufacturing systems integration experience