Jobs · Engineering · Pennsylvania

Operational Excellence Engineer

EXALTA Group · Bethlehem, PA · 2 mo ago
On-siteEngineeringFull-time

Principle Duties / Responsibilities

  • Identify, execute, and sustain site-level hard and soft cost-saving initiatives supporting the Annual Cost Excellence (ACE) program
  • Serve as the primary site-level execution resource for Operational Excellence initiatives
  • Collaborate with engineering teams to review methods of manufacture and recommend practical improvements
  • Develop, test, and introduce improved manufacturing processes into full-scale production environments
  • Support and execute process validation and qualification activities (IQ, OQ, PQ, MSA)
  • Provide hands-on technical support and training to production teams for machining and secondary processes
  • Create, document, and maintain setup sheets, standard work, and work instructions
  • Facilitate Kaizen events, Time Studies, Value Stream Mapping, and A3 problem-solving activities
  • Serve as the site lead for Training Within Industry (TWI)
  • Leverage 3D printing to design and deploy fixtures, tooling, and shop-floor aids
  • Execute required EPICOR ERP transactions to support manufacturing and improvement activities
  • Maintain site-level trackers, dashboards, and cost-savings documentation
  • Adhere to Tyber Medical safety requirements and OSHA standards
  • Work in compliance with cGMP, QMS requirements, SOPs, SWIs, and Good Documentation Practices (GDP)

Experience / Core Competencies

  • Proven ability to work effectively in a production manufacturing environment
  • Strong hands-on problem-solving mindset with a focus on execution
  • Proven ability to establish and maintain effective working relationships across engineering, operations, and quality
  • Strong understanding of shop-floor measurement tools, including calipers, micrometers, vision systems, and hard gages
  • Working knowledge of Lean tools (5S, Gemba, Root Cause Analysis)
  • Working knowledge of SOPs, SWIs, cGMP, GDP, and QMS requirements
  • Working knowledge of ERP, production routings, and bill of materials
  • Effective written and verbal communication skills
  • Skilled in understanding and following verbal and written instructions
  • Ability to spend approximately 80% of the workday on the manufacturing floor

Required / Preferred Education

  • Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering
  • (Recent graduates encouraged to apply)
  • Proficiency with SolidWorks, Microsoft Excel, Microsoft Word
  • Lean Bronze certification or willingness to obtain

Experience

  • Proven ability to operate CNC equipment
  • Python programming experience
  • Arduino or embedded systems exposure
  • Automation or manufacturing systems integration experience

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