Occupant Safety CAE Engineer
Ford Motor Company · Allen Park, MI · 4 wk ago
Hybrid$135k–$227k/yrFull-time
What you'll do
- Work with Advanced Vehicle Crash Safety and Program Design teams to develop occupant CAE models in LS-Dyna for various crash modes.
- Collaborate with responsible D&Rs and associated component suppliers to ensure component CAE models are properly correlated and/or reasonable initial assumptions are being made.
- Where appropriate, conduct DOE/DFSS studies by utilizing optimization tools, to meet performance requirements within the constraints of conflicting attributes such cost and mass.
- Support quick concept development of new and emerging ideas.
- Assess the system level occupant performance for all relevant impact configurations.
- Optimize the performance of the relevant components needed to meet occupant performance targets (airbags, seat belts, steering column, seats, instrument panel, interior trim etc.).
- Collaborate with the safety structures team in case structural performance of the BIW does not allow meeting occupant performance targets.
- Support the creation of standard work procedures for delivering quality models and simulation results.
- Work in a cross-functional environment to identify and overcome technical challenges and meet requirements.
- Be a part of the vision of engineering excellence and a source of knowledge.
- Participate in design reviews and present design concepts.
- Make recommendations to improve and refine designs.
- Support the delivery of the occupant safety attribute with high quality CAE models during all program phases all the way through Start-of-Production.
You'll have
- B.S. in Mechanical Engineering or equivalent combination of relevant education and experience.
- Strong engineering mechanics fundamentals.
- Highly motivated and creative.
- Strong technical skills and expertise in safety and simulation, coupled with a 1st principles approach to problem solving.
- 5+ years of experience in occupant safety CAE.
- 5+ years of experience in designing and launching new safety systems from concept to production.
- Knowledge of global passive safety public domain and regulatory requirements.
- Non-linear finite element analysis and correlation capability.
- Program experience in analysis and testing.
- Ability to work independently and collaboratively as part of a diverse global team with good communication and interpersonal skills.
- An eagerness to work cross-functionally in a dynamic environment where you are part of a high performing team.
- Ability to thrive in an ambiguous, startup environment in which the team works extremely quickly and oftentimes with little direction.
- Comfortable presenting to executive leadership and clearly articulate significant engineering and material cost efficiencies.