NPI Hardware Engineer Lead

Key Responsibilities

• Lead hardware readiness for new server and rack SKUs through EVT → DVT → PVT → MP phases.
• Validate mechanical and electro‑mechanical integration: chassis, brackets, heatsinks, cables, PCBA fit, airflow, and component placement.
• Capture and execute first-article builds, ensuring hardware components, tooling, and fixtures are ready.
• Partner with Test Engineering to ensure hardware supports diagnostic flows, thermal profiles, and stress testing.
• Lead root‑cause analysis for hardware‑related failures and drive corrective actions.
• Review and implement ECNs/ECOs related to hardware components, assemblies, and configurations.
• Collaborate with Document Control and BOM Specialists to ensure accurate BOM structure, part numbers, alternates, and revisions.
• Validate assembly sequences, torque specs, mechanical tolerances, and ergonomic considerations.
• Ensure new hardware builds achieve stable FPY, predictable cycle time, and minimal rework before production release.
• Recommend design improvements to enhance manufacturability, reduce assembly time, and improve reliability.
• Drove improvements in hardware validation methods, pilot build structure, and cross‑functional communication.

Required Qualifications

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or related field.
• 8+ years of experience in NPI, Hardware Engineering, Manufacturing Engineering, or electro‑mechanical product development.
• Hands‑on experience with server, rack, PCBA, or electro‑mechanical hardware builds.
• Ability to read and interpret mechanical drawings, CAD models, schematics, and specifications.
• Strong understanding of hardware integration: cabling, mechanical fit, thermal considerations, PCBA placement, and system‑level assembly.
• Experience with ECO/ECR processes and PLM/ERP systems (Agile, Arena, SAP, Oracle, etc.).
• Strong problem‑solving skills and ability to lead cross‑functional issue resolution.

Preferred Qualifications

• Experience in high‑mix, fast‑turn electronics manufacturing.
• Familiarity with server architecture, component compatibility, and system‑level validation.
• Experience with tolerance analysis, DFMA, and mechanical reliability testing.
• Knowledge of test processes, thermal validation, and diagnostic flows.
• Lear manufacturing or Six Sigma background.