New Product Development Engineer

About the Role

The New Product Development Engineer supports technical operations within an FAA Part 145 Repair Station environment. This role provides cross-functional engineering support for maintenance, repair, overhaul (MRO), new product development, reverse engineering, tooling development, and process improvement activities. The position uses strong mechanical aptitude and regulatory awareness to work collaboratively with Quality, Production, Procurement, and Customer Service teams to ensure airworthiness, compliance, and operational efficiency.

Responsibilities

• Develop and coordinate New Product Development activities.
• Identify and review opportunities for New Product Development.
• Develop and revise engineering drawings, models, and technical documentation.
• Support reverse engineering efforts for alternate parts and repair processes, including DER repairs.
• Assist in development and maintenance of manufacturing and repair process documentation (FQCS).
• Assist in tooling, fixture, and test equipment (TTE) design, development, and documentation.
• Evaluate parts and assemblies for fit, form, and function.
• Provide technical support to Production and Inspection teams.
• Ensure all engineering data complies with FAA Part 145 regulations and company Repair Station Manual (RSM).
• Assist with preparation of technical substantiation packages as required.
• Identify opportunities to improve engineering workflows and documentation controls.
• Support root cause analysis and corrective action investigations.
• Assist in validation of inspection criteria and acceptance standards.
• Maintain configuration control and revision tracking of engineering data.
• Coordinate with customers, vendors, and internal departments regarding technical requirements.
• Provide technical clarification for manufacturing and repair activities.
• Participate in cross-functional meetings and project planning sessions.
• Maintain clear and professional documentation and communication records.

Skills & Qualifications

• Working knowledge of FAA Part 145 repair station requirements.
• Understanding of commercial aviation maintenance and overhaul practices.
• Familiarity with GD&T and engineering drawing interpretation.
• Basic understanding of materials, machining processes, and inspection techniques.
• Exposure to export compliance principles (EAR, ECCN classification) preferred.
• Proficiency in CAD software (e.g., SolidWorks or similar) preferred.
• Strong analytical and problem-solving abilities.
• Ability to interpret technical manuals, CMM reports, and inspection data.
• Effective written and verbal communication skills.
• Strong organizational skills and attention to detail.
• Ability to manage multiple projects simultaneously in a regulated environment.
• Ability to work independently while maintaining compliance and documentation discipline.
• Ability to interface effectively with FAA representatives, DERs, and customers.
• Ability to maintain confidentiality of proprietary and export-controlled information.