Molding - Thermoforming Process Technician

POSITION RESPONSIBILITES

• Machine Start-Up Duties
• Troubleshoot process to produce quality parts at Standard cycle times and obtain QC part approval
• Verify the standard operating conditions to ensure product quality requirements
• Document and communicate any changes needed in the standard operating conditions and Standard Operating Procedures (SOPs) and other documentation
• Technical Support
• Work collaboratively and strategically with Tool Room and Maintenance to ensure plans are in place for proactive preventive measures that ensure efficiency, minimizing overtime and minimizing machine downtime
• Demonstrate a proactive and forward-looking mindset by (1) anticipating possible machine issues and addressing these in a timely manner and (2) considering future planned TF production needs and accounting for any measures to be taken to prepare for future needs
• Lead troubleshooting efforts of Thermoforming line quality issues by root cause determination
• Change molds and inserts based on Production schedule or as instructed by leadership when necessary
• Lead new product launches by determination of machine and process parameters to produce desired results
• Aid in determination and verification of machine and process standard operating conditions and Master set-up sheets
• Aid in machine and mold upkeep from housekeeping and maintenance standpoints by determining requirements and by participating in the execution of the same
• Proactively identify process improvement opportunities to improve safety, quality and efficiency
• Proactively engage in and actively participate in CI initiatives and opportunities
• Product Quality
• Measure produced parts and ensure compliance to First off and other established quality standard processes
• Made necessary process adjustments to ensure parts conform to established standards
• Follow Quality procedures and instructions
• Documentation
• Calculate and complete the shift attainment figures
• Document downtime reasons on the attainment boards
• Document shift technical issues in the provided log book and attainment boards
• Ensure line inspection reports are completed by both the Thermoforming Operator and Packers
• Recommend updates to SOPs and other documentation
• Training
• Participate in new products training
• Provide hands-on training to Thermoforming Operators using SOPs
• Teach troubleshooting techniques to Thermoforming Operators
• Provide guidance and coaching and escalating to manager where necessary for non-compliance or poor performance

SKILLS/EXPERIENCE REQUIRED

• Educational Requirements: High school diploma required. Community college certificate/diploma from Injection Molding Institutes preferred or equivalent experience.
• Minimum Experience/Field: Minimum 3 years’ experience in a Thermoforming operations environment
• Courses Required: Certificate from plastics training facilities preferred
• Computer Skills: Good PC skills including working knowledge of Microsoft Office applications
• Additional Certificates/Diplomas: Licenses/Permits Required
• Physical Requirements: Communication Skills: Fluent in English with good verbal and written communications skills.
• Additional Education/Experience/Skills: Mechanical aptitude and strong troubleshooting skills. Has previously written SOPs for improvements surrounding Thermoforming processes and quality control.

CORE COMPETENCIES FOR THIS POSITION

• Ability to anticipate and handle challenging situations effectively, seeking input and involving others when possible
• Subject matter expert for Thermoforming operations
• Consistently uses good judgement while decision making, analysing problems from different angles to seek alternatives before determining best solutions
• Demonstrates a strong sense of urgency, assuming responsibility without being asked in order to achieve results
• Outstanding interpersonal and people management skills
• Strategic thinker with the ability to develop and implement solutions at a tactical level
• Demonstrated strong planning and organizational skills
• Thorough knowledge of Lean Manufacturing tools and applications