Mechanical Engineer - Heavy Duty Diesel Piston Operations

About the role

This role is responsible for developing and testing machinery and equipment under direction of engineering and scientific staff. The responsibilities include:

• Develop and write task analysis, cost analysis and proposals for implementation of new processes or improvements to existing processes.
• Selects or designs parts and tooling to meet customer specifications and expectations.
• Works closely with line personnel to ensure newly developed parts and tooling are correctly installed and functioning properly.
• Confer with established personnel to implement standard operating procedures and resolve system malfunctions.
• Develops and conducts related equipment training programs and demonstrates skills to trainees.
• Prepares charts, graphs, and diagrams to illustrate workflow, routing, floor layouts, material handling, and machine utilization.
• Develops management systems for cost analysis, financial planning, wage and salary administration, and job evaluation.
• Performs equipment and facilities layouts.
• Develops CNC programs for various machine tools.
• Optimizes machining and other manufacturing processes.
• Performs other assignments as instructed by Department Management.
• Reviews project instructions and drawings to ascertain specifications, procedures, objectives, measuring equipment, nature of technical problems, and possible solutions such as part redesign, substitution of material or parts, or rearrangement of parts or subassemblies.
• Completes engineering drawing(s) for part fabrication by internal or external vendors.
• Devises, fabricates, and assembles new or modified mechanical components or assemblies for products such as industrial equipment and machinery, power equipment, servo systems, machine tools, and measuring instruments.
• Sets up and conducts tests of complete units and components under operational conditions to investigate design proposals for improving equipment performance or other factors, or to obtain data for development, standardization, and quality control.
• Analyzes indicated and calculated test results in relation to design or rated specifications and test objectives and modifies or adjusts equipment to meet specifications.
• Maintains work instructions and procedures as required to assure uniformity and consistency in manufacturing activities.
• Ensures that all necessary documents (work plans and process control plans) are maintained and made available to appropriate departmental personnel as needed.
• Establishes and implements "root cause and corrective action" measures for nonconforming parts.
• Works with Industrial Engineers in the development of FMEA's to identify potential problem areas in the production of parts.
• Acts as customer/QA contact for quality-related issues when required.
• Oversees the serialization documentation for prototype parts.
• Involves in all aspects of project planning.
• Monitors the function, cycle time and other pertinent parameters of production equipment.
• Recommends and/or initiates corrective action for problems identified on production equipment.
• Designs and orders fixturing for production and prototype parts as needed.
• Works with Industrial Engineers in the creation and optimization of CNC programs for the manufacture of production and prototype parts.
• Identifies and/or develops new tooling for production parts to reduce cycle time, production costs and/or operator problems.
• Determines proper tooling for the production of prototype parts.
• Provides technical support for other departments (Design) regarding production issues.
• Develops/Optimizes process flow to increase efficiency of operation.
• Prepares reports concerning departmental activities as required.
• Proficiency in Microsoft Excel and Word applications software is necessary for this position holder.
• Auto Cad drafting knowledge is necessary.

Responsibilities

The responsibilities include:

• Develop and write task analysis, cost analysis and proposals for implementation of new processes or improvements to existing processes.
• Selects or designs parts and tooling to meet customer specifications and expectations.
• Works closely with line personnel to ensure newly developed parts and tooling are correctly installed and functioning properly.
• Confer with established personnel to implement standard operating procedures and resolve system malfunctions.
• Develops and conducts related equipment training programs and demonstrates skills to trainees.
• Prepares charts, graphs, and diagrams to illustrate workflow, routing, floor layouts, material handling, and machine utilization.
• Develops management systems for cost analysis, financial planning, wage and salary administration, and job evaluation.
• Performs equipment and facilities layouts.
• Develops CNC programs for various machine tools.
• Optimizes machining and other manufacturing processes.
• Performs other assignments as instructed by Department Management.
• Reviews project instructions and drawings to ascertain specifications, procedures, objectives, measuring equipment, nature of technical problems, and possible solutions such as part redesign, substitution of material or parts, or rearrangement of parts or subassemblies.
• Completes engineering drawing(s) for part fabrication by internal or external vendors.
• Devises, fabricates, and assembles new or modified mechanical components or assemblies for products such as industrial equipment and machinery, power equipment, servo systems, machine tools, and measuring instruments.
• Sets up and conducts tests of complete units and components under operational conditions to investigate design proposals for improving equipment performance or other factors, or to obtain data for development, standardization, and quality control.
• Analyzes indicated and calculated test results in relation to design or rated specifications and test objectives and modifies or adjusts equipment to meet specifications.
• Maintains work instructions and procedures as required to assure uniformity and consistency in manufacturing activities.
• Ensures that all necessary documents (work plans and process control plans) are maintained and made available to appropriate departmental personnel as needed.
• Establishes and implements "root cause and corrective action" measures for nonconforming parts.
• Works with Industrial Engineers in the development of FMEA's to identify potential problem areas in the production of parts.
• Acts as customer/QA contact for quality-related issues when required.
• Oversees the serialization documentation for prototype parts.
• Involves in all aspects of project planning.
• Monitors the function, cycle time and other pertinent parameters of production equipment.
• Recommends and/or initiates corrective action for problems identified on production equipment.
• Designs and orders fixturing for production and prototype parts as needed.
• Works with Industrial Engineers in the creation and optimization of CNC programs for the manufacture of production and prototype parts.
• Identifies and/or develops new tooling for production parts to reduce cycle time, production costs and/or operator problems.
• Determines proper tooling for the production of prototype parts.
• Provides technical support for other departments (Design) regarding production issues.
• Develops/Optimizes process flow to increase efficiency of operation.
• Prepares reports concerning departmental activities as required.
• Proficiency in Microsoft Excel and Word applications software is necessary for this position holder.
• Auto Cad drafting knowledge is necessary.

Requirements

Requirements include:

• Bachelor’s degree in mechanical engineering from a 4-year college or university.
• 1 to 5 years of manufacturing experience.
• Robotics programming experience (Kawasaki, Fanuc, ABB, KUKA, etc.).
• Knowledge of Mazak CNC systems and KEYENCE dimensional inspection technology.

Qualifications

Qualifications include:

• Bachelor’s degree in mechanical engineering from a 4-year college or university.
• 1 to 5 years of manufacturing experience.
• Robotics programming experience (Kawasaki, Fanuc, ABB, KUKA, etc.).
• Knowledge of Mazak CNC systems and KEYENCE dimensional inspection technology.

Skills

Skills required include:

• Proficiency in Microsoft Excel and Word applications software.
• Auto Cad drafting knowledge.

Benefits

Benefits offered include:

• Company health insurance.
• Casualty insurance.
• Discount platform for employees.
• Life Insurance.
• Additional maternity pay.
• Mobile working.
• Standardized Onboarding Process.
• Paid holiday.
• Entry level: Experienced hires.
• Part- / Full-time: Full Time.
• Functional area: Facility Management.
• Department: BU1 Powertrain and Charging.
• Location: Morristown, TN, US, 37815.
• Company: MAHLE Engine Comp.(US).
• MO.
• Closing date for applications: [Not specified in the provided text]

Pay

[Not specified in the provided text]

Schedule

[Not specified in the provided text]