Mechanical Design Engineer, Consumer Hardware (Starlink)

About the role

Starlink Mechanical Design Engineers at our Bastrop facility are hyper-focused on the high-volume consumer products that we ship directly to customers all over the world. We design this hardware to be both technically sophisticated and easy to use. Our customers currently include teachers in the most remote parts of the Amazon, researchers in Antarctica, digital nomads who travel via RV, emergency responders, commercial airlines, cruise lines, and residential users who live in rural or developing areas.

As a member of this team, you will lead creative, multi-disciplinary projects that include designing both the consumer products themselves and the factories that manufacture them, ushering in the next era of the internet and delivering internet to those that need it most.

Responsibilities

• Own Starlink consumer hardware from conceptual design through high-volume production and public launch
• Develop design criteria, collaborate on requirements, and drive system-level optimization
• Test and iterate on products to enable high field reliability and performance in all environments and use cases
• Design and develop the production lines that manufacture your product, including robot end effector design, process development, control system design, automation programming, and more
• Refine the production system to create high-rate, high-yield, and reliable processes
• Establish an efficient product lifecycle starting in the supply chain all the way through final integration that balances cost, complexity, and quality; work closely with partner teams to design and realize an efficient in-house production line

Requirements

• Bachelor's degree in an engineering discipline
• Experience with CAD and FEA software packages
• 1+ years of professional experience with mechanical/electromechanical design, analysis, testing, and/or manufacturing (internship experience is applicable)
• Ability to work long hours and weekends as necessary to support critical milestones

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C.1157, or (iv) Asylee under 8 U.S.C.1158, or be eligible to obtain the required authorizations from the U.S. Department of State.

Preferred Skills and Experience

• Master’s degree in engineering or a related technical discipline
• 3+ years of professional experience in mechanical design and analysis
• 2+ years of hands-on project experience with complex mechanical systems, preferably as a team lead
• Proficient in 3D CAD (NX preferred)
• Solid understanding and application of GD&T, mechanical engineering fundamentals, structural analysis, and failure modes of complex mechanical systems
• Prior ownership of a complex component or assembly from initial design through high-volume production ramp
• Familiarity with manufacturing processes and how to design for manufacturability
• Exposure to some variety of production machinery, industrial sensors, and equipment (motion systems, dispense systems, temperature controllers, laser distance sensors, injection molders, die casters, etc.)
• Self-motivated with strong organizational, written, and oral communication skills