Materials Manager

Generac · Berlin, WI · Yesterday

On-siteManufacturingFull-time

Major Responsibilities

Work with material handling team to ensure material flow from incoming receiving/inspection to line side presentation for production including end-of-line pick, pack & ship (incoming receiving/inspection, offsite raw warehousing storage & control) is ready for production.

Created and managed a Plan for Every Part (PFEP) database utilized in day-to-day operations
Demonstrated experience in the design and implementation of lean pull based systems
Implemented and managed day to day operations using supermarkets, 2 bin Kanban’s, tugger routes, point of use delivery in a 5S environment
Managed material flow involving Work in Process (WIP) markets with pull based replenishment linked to production scheduling processes of level scheduling (heijunka), change over optimization and runner/repeater/stranger replenishment
Oversee inventory management and control, accuracy, and established inventory guidelines and procedures
Ensures efficient and accurate materials presentation to support production operations
Oversee process execution for excess and obsolete materials
Manage and optimize daily warehousing operations across multiple shifts including staging, cycle count, receiving, storage of materials, shipping of finished goods and in-direct materials
Mentor and guide project team members to deliver on the project/program requirements
Act as liaison or support collaborations with customers and suppliers on a day-to-day basis to resolve any product/program manufacturing quality issues
Actively lead or participate in Failure Mode Effect Analysis teams
Plan and lead refresher activities and forums for continual learning
Work with Corporate materials team on strategy and process implementation
Lead Continuous Improvements events related to Making Material Flow
Demonstrate personal flexibility in approach and ideas and respond positively and support changes in procedures, process, technology, responsibility and assignments
Accountable for defining resource needs and works within budget and staffing parameters to accomplish objectives for area of responsibility
Supervise material handling team, including forklift drivers and material supervisors
Interview, hire, train, coach and develop direct reports
Act as SAP Super user within functional area as assigned

Requirements

Bachelor's degree in Engineering, Business, Supply Chain or equivalent experience
5 years of progressive Operations management experience in similar work environment
Transformational leadership using lean principles utilizing Plan For Every Part

Knowledge / Skills / Abilities

Demonstrated understanding and application of lean manufacturing principles
Effective verbal and written communication skills
Ability to collaborate with multiple sites
Ability to operate in high mix, low volume and high volume, low mix production environments
Successfully manage shifting deadlines and priorities in a fast paced environment
Solid quantitative skill set and the ability to analyze, think and communicate with well-supported data
Demonstrated understanding of financial measurements and goals
Knowledge of Microsoft Office Suite and data analysis skills

Preferred Requirements

Previous experience using SAP or equivalent ERP
Experience in international logistics
Transformational leadership using lean principles

Physical Requirements And Working Conditions

Office Environment: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders. The employee must occasionally lift up to 25 pounds.