Manufacturing Sr Engineer I

About the role

The senior manufacturing engineer at Zimmer Biomet supports efficient manufacturing processes through various engineering services including cell management, process development, project management, process validation, tool design, and troubleshooting.

Responsibilities

• Create, maintain, and improve controlled technical documents such as prints, procedures, bill of materials, and routers.
• Support a wide variety of processing applications including machining, finishing, forging, casting, cleaning, heat treating, bonding, molding, etc.
• Conduct feasibility studies to estimate product cost and analyze capital equipment, capacity, and capability requirements.
• Establish and improve process methods meeting performance and quality requirements.
• Develop and execute project plans and schedules for work activities.
• Communicate direction and project plans with appropriate personnel from other departments.
• Evaluate multiple options to select the most appropriate processes and machining methods.
• Execute equipment qualification or process validation projects.

Qualifications

• Skilled and knowledgeable in manufacturing and new product processing.
• Competence with drafting standards and geometric dimensioning and tolerancing.
• Ability to balance marketing, manufacturing, and design requirements to meet customer needs.
• Good problem-solving skills using quality and statistical tools.
• Effective communication skills, both written and verbal.
• Experience with control procedures such as Change Management System, Nonconformance Reports, Engineering Specifications, Corrective and Preventive Action (CAPA), and Work Instructions.
• Proficiency with Statistical Process Control concepts, CNC programming terminology, and tooling design concepts.
• Experience with Microsoft Office Suite and Project.
• Experience with Operational Excellence/Process Improvement initiatives such as Cost Saving Program, Class A, Workflow Lean Transformation, Quality Begins with Me, DMAIC Problem Solving, Lean Six Sigma, Total Productive Maintenance, etc.
• Assist in project selection and execution, including managing cost-saving programs, metric tracking, and reports.
• Manage and complete Six Sigma Green Belt projects.
• Maintain Class A roadmap and timeline to align with operational excellence strategy.
• Lead engineers as project leads on process improvement initiatives.
• Evaluate and select appropriate processes and machining methods.

Skills

• Manufacturing and new product processing expertise.
• Knowledge in Lean Principles and/or Six Sigma or other problem-solving methodologies.

Benefits

Includes development opportunities, robust employee resource groups (ERGs), a flexible working environment, location-specific competitive total rewards, wellness incentives, and a culture of recognition and performance awards.

Pay

N/A

Schedule

N/A

Benefits

N/A

Pay

$XX/X per hour or $XXXXX/X per year, depending on experience and qualifications.

Schedule

Full-time, with up to 10% travel expected.

Equal Opportunity Employer

Zimmer Biomet is an equal opportunity employer.

Disability

Zimmer Biomet is an equal opportunity employer.