Manufacturing Quality Engineer II
At GAF, we cover more than just buildings—we cover each other. Under this roof, you’ll have the tools and resources to grow in your career, experience our culture, and empower your teammates, customers, and community. We define the future while leading the present through innovation and a deep well of experience.
About the role
The Quality Engineer will assist in creating and maintaining the quality culture at the plant level. Responsibilities include managing plant calibration, Certificates of Analysis (COA), raw material and finished goods records, collaborating with process experts to reduce variation, and supporting operational and financial business objectives.
Responsibilities
- Collaborate with Operations and process engineering to optimize finished good performance through formulation and process changes.
- Manage quality data and testing frequency to improve and define quality control throughout the process and products.
- Perform routine Measurement System Analysis (MSA) for the plant and take action based on testing results.
- Lead Quality Improvement projects using tools such as MVT/DOE and Kepner Tregoe PSDM; coordinate capital improvements with managers on timelines, budget, and resources.
- Update and review plant-specific SOPs and the GAF ISO Quality manual.
- Retrain on quality documentation (SFP, PCD, TFP, SOP, Calibration) per business unit requirements.
- Train production personnel on Statistical Quality Control (SQC) and its impact on finished goods and raw material variations; lead SQC charting application and interpretation.
- Manage calibration, audit, finished goods, COA records, and raw material batch tracking.
- Conduct audits with certifying partners and internally; create action plans based on audit results to improve plant quality.
- Support product improvement and new product development efforts.
- Define and develop testing protocols for finished product and raw material performance.
- Conduct Vendor CAPA analysis on raw materials; collaborate with procurement, supply chain, and suppliers to resolve quality issues.
- Conduct internal CAPAs for the plant with support from the process engineer.
- Develop and perform periodic warehouse audits.
- Work closely with QA and other quality engineers to standardize best practices across plants.
- Manage the plant’s red tag system.
- Monitor claims and report monthly metrics; conduct residential jobsite visits for potential product performance issues.
- Perform additional duties as assigned by Supervisor/Management.
Requirements
- Bachelor’s Degree in engineering or STEM field (required).
- 5+ years of experience in a Quality/Manufacturing role (required).
- 3+ years of experience in a manufacturing environment (required).
- 3+ years of experience in a quality role (preferred).
- Knowledge of engineering fundamentals, including root cause analysis, statistical process control, lean/agile approaches, and structured problem-solving.
- Ability to translate technical data into accessible formats for personnel.
- Intermediate skills in process hazard analysis and process safety management.
- Demonstrated focus on continuous improvement.
- Ability to read, concentrate, and perform computer data entry, typing, and proofreading.
Physical Demands
- Stationary position (seated or standing) for extended periods.
- Occasional movement/traversing within the plant.
- Occasional transport/lifting, carrying, pushing, or pulling of materials.
- Ascending/descending ladders or stairs as needed.
- Positioning self through stooping, kneeling, crouching, or crawling.
- Reaching, handling, grasping, and feeling materials or equipment.
- Communicating through talking and hearing.
- Repetitive motions and coordination for tasks.
Travel Requirements: 20%
Pay
Base salary range: $76,000–$104,500. Individual compensation offers will be determined based on geographic location, relevant experience, skills, education, and qualifications.
Benefits
- A wide range of health insurance options, including medical, dental, and vision for you and your family.
- Family-building benefits to support fertility and parenthood journeys.
- Robust 401K plan with employer match (pre-tax and/or Roth contributions).
- Wellness program, free financial coaching, referral program, and product rebates for your primary residence.
- Professional growth opportunities, including internal training and a generous tuition reimbursement program.
- Employee Resource Groups focused on education, allyship, and connection.