Manufacturing Process Engineer - Plastics
Beckman Coulter Life Sciences · Indianapolis, IN · 1 wk ago
On-siteEngineeringFull-time
About the role
Working together, let’s put our time and talents together to advance human health for tomorrow. Learn about the Danaher Business System which makes everything possible.
Responsibilities
- Supports the operations, quality, maintenance, and engineering teams by driving process optimization, troubleshooting manufacturing issues, improving equipment and process performance, and leading continuous improvement initiatives across plastics manufacturing operations.
- Troubleshoot process, equipment, tooling, material, and automation-related issues using structured problem-solving methodologies, while leveraging manufacturing data and statistical analysis tools to improve process capability, reduce scrap, increase yield, and maximize overall equipment effectiveness (OEE).
- Lead root cause investigations for quality defects, process deviations, equipment-related issues, and customer complaints.
- Drive corrective and preventive actions, continuous improvement initiatives, and operational excellence efforts focused on cycle time reduction, waste elimination, labor efficiency, capacity expansion, and cost reduction.
- Support the full lifecycle of manufacturing equipment and processes, including validation, qualification, installation, commissioning, startup, and operational readiness activities.
- Partner with operations, maintenance, quality, supply chain, equipment suppliers, mold manufacturers, and automation integrators to establish process standards, support new product introductions and engineering changes, and ensure long-term manufacturing performance and reliability.
Requirements
- Bachelor's degree in Engineering (Chemical, Mechanical, Manufacturing, Process, Industrial, Plastics, or related field) with 3+ years of manufacturing engineering, process engineering, or plastics processing experience, including demonstrated success troubleshooting and optimizing manufacturing processes in a high-volume production environment.
- Strong understanding of process engineering principles, statistical analysis, root cause analysis, and continuous improvement methodologies, including Lean Manufacturing, Six Sigma, 5-Why, Fishbone Analysis, DOE, SPC, and FMEA, with the ability to analyze complex technical problems and implement practical, data-driven solutions.
- Experience working with manufacturing automation, process controls, data collection systems, and industrial equipment, combined with strong project management, organizational, communication, and cross-functional collaboration skills to effectively manage multiple priorities and drive business results.
Essential Requirements
- Ability to lift, move or carry equipment up to 50 lbs, any other physical requirements.
Travel, Motor Vehicle Record & Physical/Environment Requirements
- Ability to lift, move or carry equipment up to 50 lbs, any other physical requirements.
Qualifications
- Previous experience in: Experience with plastics manufacturing processes, including injection molding, blow molding, mold qualification, automation systems, robotics, vision inspection systems, and material handling systems.
- Experience supporting regulated manufacturing environments through process validation, IQ/OQ/PQ execution, equipment qualification, CAPA investigations, nonconformance investigations, and the use of MES, SCADA, ERP, industrial networking, data analytics, and statistical software tools.
- Demonstrated success leading OEE improvement initiatives, process capability studies, cycle time optimization, scrap reduction, cost savings projects, equipment installations, automation integration, manufacturing expansions, and new product introductions.
Skills
- Strong understanding of process engineering principles, statistical analysis, root cause analysis, and continuous improvement methodologies, including Lean Manufacturing, Six Sigma, 5-Why, Fishbone Analysis, DOE, SPC, and FMEA.
- Experience working with manufacturing automation, process controls, data collection systems, and industrial equipment.
- Strong project management, organizational, communication, and cross-functional collaboration skills.
Benefits
- Comprehensive, competitive benefit programs that add value to our lives.
Pay
- Competitive compensation package.
Schedule
- Full-time position.