Manufacturing Engineer III

Purpose And Scope Of Job

Determines best ways to achieve Sumitomo’s Machine Shop Manufacturing goals. Plans and designs manufacturing processes (Equipment, tools & fixtures, manpower, machining cell layout) to meet prescribed product quality, throughput, profitability and safety standards. Maximizes efficiency & productivity of Machining cells by analyzing statistical data and making data driven decisions. Manages Corporate and/or Departmental projects that have a strong Manufacturing focus.

Duties

• CNC Programming: Team Lead for CNC Programming (G & M Code) for machining cells (turning, milling, drilling & reaming, precision welding, bending, forming, sheet metal fabrication, etc).
• Prepare and maintain detailed Process Sheets, Process Maps, Standard Operating Procedures and Poka-Yoke systems.
• Design Jigs & Fixtures for Machine tools; Research work holding solutions that reduce setup times and eliminate rework.
• Work closely with Machine shop supervisors, quality assurance, and maintenance personnel to proactively prevent problems with machining cells and tooling/fixtures.
• Ensure all manufacturing safety regulatory policies and procedures are implemented and maintained at all times.
• Process Improvement: Use SPC techniques and systematic Problem Solving methods as required to analyze data and ensure efficient production methods and quality results. Conduct time studies to analyze processes & validate recommended process changes.
• Design, Introduce and Maintain Lean Manufacturing practices such as Single Piece flow systems, Perfect First pass yield, Autonomation & Visual factory. Analyze and design Lean Machining cells using effective systems and simulation tools to optimize the use of space, equipment, tools, material and personnel. Increase productivity, eliminate waste and influence new designs to minimize overall cost of operation.
• Research emerging/advanced manufacturing technologies that could increase operational efficiency in the Machine Shop.
• Project management: Direct & Manage planning, execution & closeout of large (> $1 Million) Manufacturing projects. Be a resource to other company projects.

Qualifications

• Requires Associates’ degree in Mechanical Engineering, Mechanical technology, or other technical field. Bachelor’s degree preferred but not required.
• Requires at least 10 years of experience as CNC Programmer in a fast paced work environment or equivalent experience.
• Excellent grasp of CNC programming.
• Bachelor’s degree in Mechanical Engineering preferred.
• Lean Manufacturing experience.
• Basic understanding of Lean Manufacturing techniques (Kanban, Kaizen, 5-S, Poka-Yoke, Value Stream Mapping, etc), tooling / jig & fixture design for machining operations, ability to read, understand & create complex Engineering drawings/Blueprints; GD & T
• Basic knowledge of Statistical Process Control.
• Exposure to advanced manufacturing technologies such as Waterjet, Wire EDM, Laser, Robotics, Gear Manufacturing, etc desired but not essential.

Benefits

• Medical
• Dental
• Vision
• Paid Time Off- Including Volunteer Hours
• Life and Accidental Death Insurance (Company Paid)
• Short and Long Term Disability Insurance (Company Paid)
• 401K, 401K Match
• Access to Certified Financial Planner
• Access to LinkedIn Learning
• YMCA discount and more!

Work Conditions & Physical Environment

• Constantly required to stand; use hands to finger, handle, or feel; reach with hands and arms; twist; bend; and stoop, kneel, crouch, or crawl.
• Frequently required to walk.
• Constantly required to lift, carry, move, push, and/or pull up to 50 pounds.
• Constantly exposed to moving mechanical parts, fumes or airborne particles, risk of electrical shock, and vibration.
• Exposed to toxic or caustic chemicals.
• Exposed to noise level in the work environment is usually very loud.
• This position is designated as safety-sensitive.