Manufacturing Engineer
MAHLE · Murfreesboro, TN · 2 mo ago
EngineeringFull-time
About the role
The Manufacturing Engineering/Continuous Improvement Leader is responsible for leading continuous improvement initiatives and serving as a technical resource for the identification, analysis, troubleshooting, and resolution of manufacturing process challenges. This role drives operational excellence by implementing process improvements that enhance productivity, quality, and overall manufacturing performance.
Responsibilities
- Drive operational excellence by implementing process improvements that enhance productivity, quality, scrap reduction, defect rates, customer PPM, and manufacturing efficiency.
- Support cost reduction objectives, optimize processes, and ensure sustainable improvements across plant operations.
- Collaborate with cross-functional teams to identify opportunities, execute improvement projects, and promote a culture of continuous improvement throughout the organization.
- Lead small groups focused on continuous improvements and provide technical expertise solving process problems.
- Coordinate and communicate with other departments (Production, Maintenance, Quality, Process Planning, etc.) to achieve departmental and individual objectives.
- Troubleshoot equipment and part defects. Implement corrective actions quickly and effectively.
- Develop, implement, and maintain manufacturing processes, work instructions, and production standards.
- Develop new manufacturing equipment and processes, write equipment specifications.
- Design and optimize manufacturing layouts, material flow, and workstation ergonomics.
- Lead process improvement initiatives to reduce scrap, improve productivity, and optimize Overall Equipment Effectiveness (OEE).
- Develop and maintain PFMEAs, Process Flow Diagrams, Control Plans, and Standardized Work documentation.
- Career development opportunities. We encourage you to apply even if you don't meet every single requirement. You may just be the right candidate for this or other roles!
Requirements
- Bachelor’s degree in engineering required; Mechatronics Engineering preferred.
- Exposure to a manufacturing environment is required; 5+ years of automotive manufacturing experience preferred.
- Experience in the development, installation, and maintenance of manufacturing equipment and processes.
- Demonstrated ability to quickly troubleshoot manufacturing issues and implement both short- and long-term corrective actions.
- Basic PLC programming knowledge required (Allen Bradley, Siemens); robot programming experience preferred (Fanuc, Kuka).
- Ability to interpret engineering drawings, GD&T, and customer specifications.
- Strong knowledge and hands-on experience with machine vision systems is required (e.g., Keyence, Cognex).
- Experience with Lean Manufacturing principles and tools, including JIT, OEE, line sequencing, and Kaizen.
- Proven ability to lead and implement cost-effective solutions to manufacturing challenges.
- Strong interpersonal, leadership, and organizational skills.
- Excellent verbal and written communication skills.
- Proficiency with computer applications, including Microsoft Excel, PowerPoint, Word and CAD software, Power BI knowledge is a plus.
- Ability to document engineering changes, process improvements, and associated results.
- Ability to follow established documentation, reporting, and change-management protocols.
- Preferred experience with automated assembly, welding, stamping, injection molding, machining, CAD software or other automotive manufacturing processes.
- Knowledge of robotics, vision systems, and industrial automation.
- Preferred Six Sigma Green Belt or equivalent certification, MES systems.
Qualifications
- Bachelor’s degree in engineering required; Mechatronics Engineering preferred.
- Exposure to a manufacturing environment is required; 5+ years of automotive manufacturing experience preferred.
- Experience in the development, installation, and maintenance of manufacturing equipment and processes.
- Demonstrated ability to quickly troubleshoot manufacturing issues and implement both short- and long-term corrective actions.
- Basic PLC programming knowledge required (Allen Bradley, Siemens); robot programming experience preferred (Fanuc, Kuka).
- Ability to interpret engineering drawings, GD&T, and customer specifications.
- Strong knowledge and hands-on experience with machine vision systems is required (e.g., Keyence, Cognex).
- Experience with Lean Manufacturing principles and tools, including JIT, OEE, line sequencing, and Kaizen.
- Proven ability to lead and implement cost-effective solutions to manufacturing challenges.
- Strong interpersonal, leadership, and organizational skills.
- Excellent verbal and written communication skills.
- Proficiency with computer applications, including Microsoft Excel, PowerPoint, Word and CAD software, Power BI knowledge is a plus.
- Ability to document engineering changes, process improvements, and associated results.
- Ability to follow established documentation, reporting, and change-management protocols.
- Preferred experience with automated assembly, welding, stamping, injection molding, machining, CAD software or other automotive manufacturing processes.
- Knowledge of robotics, vision systems, and industrial automation.
- Preferred Six Sigma Green Belt or equivalent certification, MES systems.