Jobs · Engineering · Massachusetts

Manufacturing Design Engineer II (NPI)

WHOOP · Boston, MA · 1 wk ago
On-siteEngineering$120k–$160k/yrFull-time

Responsibilities

  • Drive manufacturing technical readiness across NPI builds (prototype, EVT, DVT, PVT) through process development, documentation, and validation
  • Partner with internal engineering teams and contract manufacturing partners to deliver DFX feedback, with a focus on highly automated assembly systems
  • Support in-house prototype build preparation and execution, including development of assembly procedures, fixtures, and build documentation
  • Coincide with factory teams and manufacturing partners on the design, build, and qualification of fixtures, equipment, and highly automated manufacturing processes to support scalable production
  • Define and execute DOEs, conduct failure analysis, and apply structured problem-solving methodologies (DMAIC, 8D) to identify root causes and drive corrective and preventive actions
  • Define manufacturing requirements for automation and MES integration, including part traceability and data collection to support quality, yield, and process control
  • Ensure manufacturing processes meet product specifications and quality requirements through data-driven process controls, verification, and analysis
  • Communicate manufacturing status, risks, issues, and build readiness across cross-functional stakeholders
  • Support parallel-path and contingency efforts for high-risk milestones and build phases

Qualifications

  • Bachelor’s degree in Mechanical, Manufacturing, Electrical Engineering, or a related technical field
  • 3+ years of manufacturing engineering experience supporting moderate to high-volume consumer electronics products with an emphasis on automated assembly systems
  • Working knowledge of injection molding, metals, ceramics, and related materials used in precision electromechanical assemblies
  • Hands-on experience with adhesive bonding, heat staking, glue dispensing, and battery assembly
  • Familiarity with MES systems and manufacturing data infrastructure, including part traceability, process data collection, and statistical process control (SPC)
  • Demonstrated ability to qualify manufacturing processes, troubleshoot issues on the factory floor, and drive corrective actions to closure
  • Proficiency in SolidWorks with best practices for fixture, tooling, and equipment design
  • Strong organizational and prioritization skills in a fast-paced, cross-functional environment
  • Experience working effectively with internal engineering teams and external manufacturing partners within a CM/JDM operating model

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