Maintenance Technician (End Plant)

About the Role

We are seeking a highly skilled and motivated Maintenance Technician to join our team at a high-volume aluminum end manufacturing plant in Waco, TX. This role is essential for ensuring the reliable operation of our high-speed manufacturing equipment, specifically the Shell Press and Conversion machinery. The Maintenance Technician is a multi-skilled professional responsible for preventative maintenance, troubleshooting, and complex repair of mechanical, electrical, hydraulic, and pneumatic systems to minimize downtime and maintain world-class production rates.

Responsibilities

• Equipment Troubleshooting and Repair
  • Diagnose, troubleshoot, and repair complex mechanical failures, electrical faults, and control system issues on high-speed, automated production lines.
  • Respond immediately to equipment breakdowns, identifying root causes and implementing effective, long-term solutions to restore operations quickly.
  • Expertly utilize blueprints, schematics (electrical, hydraulic, and pneumatic), technical manuals, and precision measuring tools to perform repairs and installations.
• Mechanical and Precision Maintenance
  • Perform essential mechanical tasks including gearbox repair, bearing replacement, conveyor maintenance, aligning shafts, and replacing worn parts on presses and converting machines.
  • Execute precise alignment procedures on high-speed rotating components and tooling interfaces.
  • Perform welding and fabrication for minor repairs and modifications as needed.
• Electrical and Controls Maintenance
  • Troubleshoot and repair industrial electrical systems up to 480V, including motors, motor controls, distribution systems, sensors, and variable frequency drives (VFDs).
  • Read and interpret PLC logic (primarily Allen-Bradley) to diagnose machine faults, identify control failures, and assist Engineering in program modifications.
  • Calibrate and repair instrumentation, including temperature and pressure sensors, flow meters, and proximity switches.
• Preventative and Predictive Maintenance (PM/PdM)
  • Execute scheduled Preventative Maintenance (PM) tasks and calibrations according to the plant's schedule and checklists.
  • Participate in Predictive Maintenance (PdM) activities such as vibration analysis, oil sampling, and thermography to anticipate potential equipment failures.
  • Use a Computerized Maintenance Management System (CMMS) to document all work performed, log parts used, and track equipment history.
• Safety and Standards
  • Strictly adhere to all company safety policies, including Lockout/Tagout (LOTO) procedures, confined space entry, and working at heights.
  • Ensure all maintenance work complies with relevant codes and standards (OSHA, NEC).

Requirements

• Education & Experience
  • High School Diploma or GED equivalent (required).
  • Minimum of 2 years of experience as a trade or mechanical technician in a related industry (required).
  • Associate degree in Mechanical Engineering Technology, Industrial Maintenance, or Electro-Mechanical Technology (preferred).
  • 2 years of experience in equipment maintenance specifically within a manufacturing operation (preferred).
• Aptitude and Skills
  • Strong spatial reasoning, mechanical aptitude, and attention to detail.
  • Skilled in the use of hand tools, power tools, and rigging equipment.
  • Knowledge of mechanical engineering designs and experience maintaining motor controls and complex industrial installations.
  • Ability to read and understand mechanical and electrical schematics.
  • Understanding of manufacturing processes, engineering, scientific, and other technical information.
  • Experience with data collection and analysis in a high-volume automated manufacturing environment.
  • Ability to interpret technical manuals, 2D drawings, P&IDs, fluid and electrical schematics, and other engineering documentation.
  • Proven understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews, and cost reduction methodologies.
  • Strong organizational skills and ability to maintain accurate, detailed records.
  • Excellent communication and negotiation skills for relaying data verbally and in writing.
  • Ability to work on multiple projects with tight deadlines.
  • Excellent analytical and problem-solving skills.
  • Ability to identify and execute improvement opportunities through process and system improvements.
  • Ability to take ownership and responsibility with little direction.
  • High integrity and pragmatic decision-making.
  • Ability to effectively train people inside and outside their work group.
• Software/Computer Skills
  • Intermediate knowledge of Microsoft Office (Word, Excel, OneNote, PowerPoint, Visio), Google Workspace, Outlook/Gmail, and website software.
  • Ability to learn new software systems and data management systems quickly.
  • Proficient keyboarding and typing skills.

Environmental & Physical Factors

The physical demands and work environment described below represent the activities and surroundings of the position. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Works primarily in a warehouse/manufacturing facility with daily contact with other departmental personnel.
• Occasionally works in all weather conditions, extreme temperatures, around chemicals and chemical fumes/emissions, and dusty or clean environments.
• Frequently works with electrical and mechanical hazards.
• May work outside or in an un-air-conditioned warehouse when handling surplus and scrap materials.
• Continuous use of vision, hearing, and speech.
• Frequent sitting, standing, walking, and occasional bending.
• Lifting, carrying, pulling, or pushing up to 50 lbs.
• Climbing stairs and ladders, lifting and moving objects, and requires manual dexterity and repetitive use of keyboard/computer devices/power tools/machining equipment.
• Wear safety equipment, such as earplugs, goggles, and steel-toed shoes.

Schedule

• 12-hour rotating shifts: 4 days on and 4 days off.
• Rotating shifts require working night shifts.
• Schedule may vary depending on plant operational needs, including long days, evenings, weekends, holidays, and overtime.
• Regular and predictable attendance is an essential function of this position.