MAINTENANCE

Description

This Maintenance Job Function Kit provides comprehensive training for die casting maintenance personnel, covering machine components, safety, electrical systems, hydraulics, and mechanical maintenance. The kit includes 43 hours of online coursework and suggested instructor-led courses.

Courses Included

• Basic Operator Training: Die Casting Machine Components & the Die (Series Part 3 of 11) – 1 hour
• Basic Operator Training: How it Works - The Shot End (Series Part 4 of 11) – 1 hour
• Basic Operator Training: Why Shot Monitors are Important – 1 hour
• Influence of Process Parameters and Maintenance on Die Life – 1 hour
• Applying New Technologies to Die Repair – 1 hour
• OSHA: Controlling Noise in a Die Cast Shop – 1 hour
• OSHA: Machine Guarding – 1 hour
• Introduction to Arc Flash – 1 hour
• Combustible Dust – 1 hour
• Energy in Die Casting – 1 hour
• Introduction to Die Casting: Die Casting Introduction – 1 hour
• Introduction to Die Casting: Die Casting Machines & Dies – 1 hour
• Introduction to Die Casting: Die Casting Alloys & Fundamentals – 1 hour
• Basic Electrical: Theory and Meter Use (Part 1 of 6) – 1 hour
• Basic Electrical: Control Components and Their Function (Part 2 of 6) – 1 hour
• Basic Electrical: Understanding Control Circuits (Part 3 of 6) – 1 hour
• Basic Electrical: Programmable Logic Controllers Function and Wiring (Part 4 of 6) – 1 hour
• Basic Electrical: Maintenance Procedures for Electrical Systems (Part 5 of 6) – 1 hour
• Basic Electrical: Troubleshooting Systems (Part 6 of 6) – 1 hour
• Basic Hydraulics Boot Camp: What the Heck is “Hydraulics” (Part 1 of 7) – 1 hour
• Basic Hydraulics Boot Camp: Key Concepts: Why do “Hydraulics” do what they do? (Part 2 of 7) – 1 hour
• Basic Hydraulics Boot Camp: Fluid is PUSHED from the Reservoir into the Pump. Really. (Part 3 of 7) – 1 hour
• Basic Hydraulics Boot Camp: Making Hydraulic Fluid Do the Right Thing (Part 4 of 7) – 1 hour
• Basic Hydraulics Boot Camp: Contamination Control (Part 5 of 7) – 1 hour
• Basic Hydraulics Boot Camp: Odds and Ends (Part 6 of 7) – 1 hour
• Safety: Basic Safety in Die Casting – 1 hour
• Safety: Machine Maintenance Safety in Die Casting – 1 hour
• Safety: Electrical Safety in Die Casting – 1 hour
• Safety: Managing Safety in Die Casting – 1 hour
• Mechanical Maintenance & Evaluation of Die Cast Machines: Die Casting Machine Primary Mechanical Structures – 1 hour
• Mechanical Maintenance & Evaluation of Die Cast Machines: Die Casting Machine Primary Dynamic Structures – 1 hour
• Mechanical Maintenance & Evaluation of Die Cast Machines: Die Casting Machine Set-up and Maintenance – 1 hour
• Recoverable Energy Projects Your Utility May Pay For – 1 hour
• Basic Structure and Concepts of Hydraulic Power – 1 hour
• Hydraulic Pumps and Motors – 1 hour
• Hydraulic Reciprocating Actuators – 1 hour
• Hydraulic Valves – 1 hour
• Hydraulic Circuits – 1 hour
• Electro-Hydraulic: EH Switching Valves – 1 hour
• Electro-Hydraulic: Electrical Circuits for Switching EH Valve – 1 hour
• Electro-Hydraulic: Proportional and Servo Valves – 1 hour
• Electro-Hydraulic: Open-loop versus Closed-Loop Electro-Hydraulics – 1 hour
• Electro-Hydraulic: EH Valve Selection Criteria – 1 hour

Suggested Instructor-Led Courses

• EC-102 Introduction To Die Casting – 1 Day
• EC-908 Die Casting Employees Safety – 1 Day
• EC-204 Die Setup for Die Casting Personnel – 1 Day
• EC-205 Quick Die Change – 1 Day
• EC-407 Mechanical Maintenance: Mechanics – 2 Days
• EC-408/9 Machine Maintenance: Electricity – 2 Days
• EC-420 Machine Systems – 1 Day
• EC-503 Die Coatings and Surface Treatments – 1 Day

Cost

This training kit is available for purchase at $800.