Jobs · Engineering · Georgia

Lead Prototype & Tooling Technician

American BOA Inc. · Cumming, GA · 2 mo ago
EngineeringFull-time

Precision Prototyping

Take new designs from print to physical part. Responsible for the setup and execution of prototype runs on our Crippa, Unison, and Alpine CNC benders.

Tooling Maintenance & PM

Develop and execute a preventative maintenance program for all production tooling. Includes cleaning, identifying wear patterns, and performing precision adjustments to ensure "first-time-right" quality.

Technical Troubleshooting

Support the production floor by diagnosing and resolving issues with end-forming machines and bender tooling setups.

Fabrication & Welding

Perform high-quality MIG and TIG welding for prototype assembly and tooling repair.

Tooling Inventory

Manage the organization and storage of bender die sets and end-forming collets/tools.

CNC Bending Knowledge

  • Hands-on experience with multi-stack or electric benders (specifically Crippa, Unison, or Alpine software and hardware).

Fabrication Skills

  • Proficiency in MIG and TIG welding is required, specifically on thin-wall stainless or aluminized steel common in exhaust systems.

End-Forming Knowledge

  • Experience with segmented expanders, ram formers, or rotary end-forming machinery.

Maintenance Mindset

  • Strong mechanical aptitude for tool-and-die work, including the use of precision measurement tools (calipers, micrometers, etc.).

Education & Experience

  • High School Diploma or GED required. A technical degree or certification in Tool & Die, Precision Machining, or Industrial Maintenance is highly preferred.
  • Minimum of 5 years in a metal fabrication environment as well as machine setup/programming. Proven track record in MIG/TIG welding, specifically on thin-wall stainless steel (0.049" – 0.065" wall thickness).

Physical Demands

  • Must be able to lift and maneuver tooling and die sets weighing up to 50 lbs.
  • Ability to bend, stoop, and reach into CNC machine cabinets for maintenance and setup.
  • Comfortable standing for 8–10 hours per shift in a manufacturing environment.

ITAR / Legal Requirements Compliance

This position requires access to information or items that are subject to the International Traffic in Arms Regulations (ITAR). Requirement: All applicants must be a "U.S. Person" as defined by ITAR (U.S. Citizen, lawful permanent resident/Green Card holder, or have asylum/refugee status).

Work Hours & Schedule

  • Shift: Flexible First Shift (e.g., 5:30 AM – 2:30 PM, or 8:00 AM – 5:00 PM), Monday through Friday.
  • Overtime: Occasional overtime may be required to meet prototype deadlines or address urgent production machine downtime.
  • Flexibility: As this is a new role, a degree of flexibility is needed as we establish the workflow between R&D and Production.

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