Lead Operator - Extrusion Coating - D Shift

MUST be willing to work D Shift: Thursday, Friday, Saturday and Every Other Sunday, 6:45PM to 7AM. A $2 per hour shift differential applies to this shift.

Responsibilities

• Set up, start up, operate, and shut down film extrusion lines safely and efficiently.
• Monitor and adjust processing parameters, including temperatures, pressures, screw speeds, haul-off speeds, air settings, and gauge control to maintain product quality.
• Perform product changeovers, material changes, and die cleanings with minimal downtime.
• Troubleshoot equipment, material, and process issues to reduce scrap and improve efficiency.
• Inspect film for quality characteristics including gauge, width, appearance, strength, and customer-specific requirements.
• Accurately complete production reports, quality documentation, and downtime records.
• Perform routine equipment inspections and basic preventive maintenance.
• Coordinate with maintenance on equipment repairs and major troubleshooting.
• Train and mentor Level I operators on machine operation, safety procedures, quality standards, and best practices.
• Assist supervisors in developing standardized operating procedures and work instructions.
• Maintain housekeeping standards and comply with all safety, environmental, and company policies.
• Support lean manufacturing and continuous improvement efforts to improve productivity, quality, and equipment uptime.
• Assist with new product trials and process development.
• Communicate effectively with supervisors, quality personnel, maintenance, and team members regarding production status and equipment performance.

Requirements

• High school diploma or GED required.
• 3–5+ years of film extrusion operating experience preferred.
• Advanced understanding of extrusion processes, polymers, resins, additives, and material handling.
• Ability to independently troubleshoot processing and equipment issues.
• Strong mechanical aptitude.
• Ability to read work orders, specifications, gauges, and measuring devices.
• Basic computer skills for production reporting.
• Strong communication and leadership skills.

Skills

• Advanced knowledge of film extrusion equipment and process controls.
• Ability to identify root causes of production issues and implement corrective actions.
• Ability to lead by example and promote safe work practices.
• Excellent attention to detail and commitment to quality.
• Ability to prioritize work in a fast-paced manufacturing environment.
• Demonstrated teamwork and mentoring abilities.

Physical Requirements

• Ability to stand and walk for extended periods.
• Frequently lift up to 50 pounds.
• Ability to bend, stoop, climb ladders, and work around moving machinery.
• Ability to work in a manufacturing environment with varying temperatures and noise levels.
• Ability to wear required personal protective equipment (PPE).

Leadership Responsibilities

• Serve as the technical lead during assigned shifts.
• Mentor and develop junior operators.
• Assist with operator skill assessments and training.
• Recommend process improvements that enhance safety, quality, and productivity.
• Support supervisors in achieving production and performance goals.

Schedule

D Shift: Thursday, Friday, Saturday and every other Sunday, 6:45 PM to 7:00 AM.

Pay

$2 per hour shift differential applies to this shift.