Lead Manufacturing Engineer, Cell Manufacturing, Test Equipment Development

What You'll Do

• Drive design, development, commissioning, and ramp of manufacturing equipment including but not limited to power electronics and test systems used in custom high speed manufacturing and qualify them using statistically valid data sets and workflow
• Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts
• Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis
• Drive manufacturing ramp by characterizing baseline and improving performance of equipment with power electronics and test systems; ensure manufacturing lines meet OEE goals
• Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements
• Build training material, maintenance routines, and related documentation for equipment life cycle management
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Develop equipment specifications and process flow diagrams. Provide direction and mentorship to third party machine/automation suppliers and/or Tesla internal machine building team; participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize process and equipment improvement projects and ensure adequate metrology and controls are in place

What You'll Bring

• Degree or Equivalent Experience in Mechanical, Manufacturing, Mechatronics Engineering or another engineering discipline, with more than 5 years of relevant experience in a high volume manufacturing environment
• Experience in equipment using power electronics and test systems. Strong hands-on experience with pilot and high-volume manufacturing including practical knowledge of Electrical and Electronics Engineering, selection of related hardware (pogo-pins, pressure transducers, temperature controllers, current meters, etc.), instrumentation and software
• Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Strong understanding of engineering fundamentals and ability to apply them towards manufacturing process development
• Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus
• 3D CAD design experience in production equipment, creating/validating layouts, tooling drawings, pneumatic and electrical schematics. Experience with PLC programming a plus
• Availability for travel domestic/international as required; knowledge and understanding of Battery Cell technology a plus

Benefits

• Competitive pay
• Medical plans > plan options with $0 payroll deduction
• Fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program