Lead Controls Technician (Nights)
SunOpta · Allentown, PA · 3 wk ago
Engineering$46.5/hrFull-time
About the role
SunOpta delivers customized supply chain solutions and innovation for top brands, retailers, and foodservice providers across a broad portfolio of beverages, broths, and better-for-you snacks. With over 50 years of expertise, SunOpta fuels customers' growth with high-quality, sustainability-forward solutions distributed through retail, club, foodservice, and e-commerce channels across North America.
Essential Functions of the Job
- Technical Leadership
- Lead troubleshooting and resolution of complex PLC, HMI, motion, safety, and network issues
- Own advanced diagnostics of control systems, including intermittent, systemic and production-critical failures
- Review, modify, and implement PLC logic, HMI applications, and control strategies
- Serve as escalation point for Controls Technician I & II
- Maintain and enforce change-control, security best practices, and system access control
- Project & Improvement Support
- Lead or support automation upgrades, retrofits, and new equipment installations
- Participate in FAT/SAT, commissioning, and production startups
- Identify reliability risks and drive corrective and preventive actions
- Support continuous improvement, safety, and efficiency initiatives
- Collaborate with Controls Engineers on system architecture and standards
- Participate in controls design reviews, risk assessments, and equipment specifications
- Team & Operational Leadership
- Mentor, train, and develop Automation Controls Technicians
- Provide technical guidance during downtime and critical production events
- Aid with work prioritization, scheduling, and technical decision-making
- Promote and enforce safety standards, electrical codes, and LOTO compliance
- Act as technical liaison between maintenance, engineering, operations, and vendors/contractors/consultants
Minimum Qualifications
- High school diploma or GED required
- Associate degree or technical certification in Automation, Electronics, Mechatronics, or related field preferred
- 6–10+ years of experience in industrial automation, controls, or electrical maintenance
- Advanced knowledge of PLCs, HMIs, VFDs, servos, and industrial control systems
- Proven ability to troubleshoot complex automation and network issues independently
- Strong understanding of electrical schematics, control panel design, and standards
- Experience leading or mentoring technical staff
Preferred Qualifications
- Expert-level experience with PLC platforms (Allen-Bradley, Siemens, etc.)
- HMI/SCADA development and system integration experience
- Industrial networking (EtherNet/IP, Profinet, DeviceNet, Modbus, etc.)
- Robotics or motion control experience
- Root cause analysis and reliability engineering exposure
- Strong communication and leadership skills
Additional Considerations
- Location: This position will be based in our SunOpta Plant in Allentown, PA.
- Shift: Night Shift role on a 2-2-3 pattern; 5:30 pm to 6:00 am. Some flexibility may be needed.
- Pay Rate: $46.50 / hour.
- Shift Differential: $2.00/hour night shift differential offered for working 12-hour night shift on a 2-2-3 pattern.
- Relocation or international remote working arrangements (outside of the US) will not be considered.
- Physical & Work Requirements: Ability to lift up to 50 lbs. and work in industrial environments; Ability to climb ladders, work in panels, and access equipment safely; Willingness to support off-shift work, startups, and emergency call-ins as needed; Use of PPE including arc-flash equipment as required.
Featured Benefits
- Medical insurance
- Dental insurance
- Vision insurance
- Paid Family leave
- Paid maternity leave
- 401(k) with Match
- Tuition assistance
- Short-term and Long-term Disability insurance
Equal Opportunity Employer
AN EQUAL OPPORTUNITY EMPLOYER EOE M/W/VET/DISABLED