Junior Fuel Injection Design Engineer

About the role

The Fuel Injection System Design & Release Engineer will be responsible for the Core Engine fuel injection components on one or more major engine families, including components such as high pressure fuel pump, Direct Injection Rail, High Pressure Fuel Line, Port Injection Rail, PFI / GDI Fuel Injectors, and other fuel system related components. This is a key position within our Core Engine Engineering team and the activities include developing components, managing and directing changes, facilitating continuous improvement in system performance and fuel economy, and carrying out engineering root cause analyses and corrective actions when necessary.

Responsibilities

• Work closely with designers and CAE groups to optimize designs.
• Use DFMEA to identify and rate risks and build a robust DVP&R to ensure testing reaches reliability goals.
• Initiate source packages and hold APQP meetings during the development phase.
• Order prototype parts, carry out and monitor DV and PV testing.
• Participate in post‑test reviews including failure analysis.
• Be involved in all aspects of product launch: component, system, engine, and vehicle testing; manufacturing reviews; development of service procedures; production launch; change management; and continuous improvement.

Requirements

• Bachelor's degree in Mechanical Engineering or related engineering field.
• Minimum of 5 years of relevant fuel injection system component design and release experience.
• Knowledge of design tools and practices: CAD, CAE, CFD, FEA, GD&T.
• Ability to perform basic fluid flow rate and sealing pressure calculations.
• Excellent communication and presentation skills; experience with MS Word, Excel, PowerPoint, and Project.
• Highly self‑motivated, self‑directed, able to manage multiple complex projects, with a positive attitude.
• Good working knowledge of internal combustion engine operations.
• Good working knowledge of fluid mechanics.
• 0‑20% travel required, mostly local with occasional trips to facilities in the US, Canada, and Mexico.

Qualifications

• Master's degree in Mechanical Engineering (preferred).
• Previous experience in development of automotive fuel systems design and release.
• Familiarity with fuel pump and injection system designs.
• Six Sigma Blackbelt or Greenbelt certification (preferred).