Internship, Power Electronics Mechanical Engineer, Energy Engineering (Fall 2026)
Tesla · Palo Alto, CA · 1 mo ago
On-siteInformation Technology$20–$50/hrInternship
What You'll Do
- Modeling and design of mechanical components and assemblies including plastics, sheet metal, heat sinks, insulation systems, magnetic components, high voltage connectors, fasteners, and other components
- Mechanical design analysis including thermal, CFD, structural, design for assembly, and design for test
- Solve electronics packaging issues including: electrical isolation, sealing, thermal management, interconnection, shock and vibration management, electromagnetic interference (EMI), RF communications
- Develop engineering test plans for designs
- Create drawing packages and manufacturing instructions for parts and assemblies
- Assist in engineering prototype builds and component fabrication
- Collaborate with other mechanical, systems, electrical, digital control, manufacturing, industrial design, and test engineers to take designs from prototype through mass production
What You'll Bring
- Pursing a degree in Engineering, Power Electronics, Mechanical Engineering, or related field
- Experience designing packaging for electronic assemblies including in-depth understanding of relevant component fabrication processes
- Deep understanding of material science of components used in mechanical design (metals, insulators, plastics, connectors, gaskets, thermal interface materials, potting, etc.)
- Proficiency using 3D mechanical design and analysis tools (CATIA, ANSYS Icepak, StarCCM)
- Excellent communication skills and ability to work in a fast-paced and challenging environment
- Knowledge of GD&T, finite element analysis, and design for reliability concepts
- Experience using CATIA V5 and/or V6
- Experience with PLM systems, engineering changes, deviations, BOM structuring, etc.
- Working knowledge of Matlab, Python and ANYSYS
- Experience with environmental, reliability, safety, and industry standard requirements for automotive, industrial & residential products
- Basic understanding of electrical design fundamentals
- Experience with high volume manufacturing processes such as injection molding, stamping, diecast, etc.
- Familiarity with PCBAs and PCBA components
Benefits
- Medical plans > plan options with $0 payroll deduction
- Dental (including orthodontic coverage) and vision plans. Both have an option with a $0 payroll contribution
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Medical Plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k), Employee Stock Purchase Plans, and other financial benefits
- Employee Paid Basic Life, AD&D, and short-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Commuter benefits
- Employee discounts and perks program
Pay
Expected Compensation $20.00 - $50.00/hour + benefits