Jobs · Engineering · Tennessee

Ice Cream Controls & Automation Engineer

The Magnum Ice Cream Company · Covington, TN · 2 wk ago
EngineeringFull-time

The Role

We are seeking a skilled Controls & Automation Engineer to support and enhance manufacturing operations through automation, process control, and digital integration. This role is critical in integrating and synchronizing equipment from multiple OEM vendors into a single, seamless ice cream production line, ensuring all systems communicate effectively and operate safely, reliably, and efficiently.

What You'll Be Responsible For

  • Design, develop, and maintain PLC, HMI, and SCADA systems aligned with OEM and site team.
  • Lead integration and synchronization of equipment from multiple OEM vendors into a seamless end-to-end ice cream production line.
  • Align control philosophies, communication protocols, interlocks, and sequencing across all vendor systems.
  • Ensure smooth operation of the full production line including startup, shutdown, changeovers, and steady-state performance.
  • Cook system interfaces across processing, packaging, utilities, and ancillary equipment to eliminate functional gaps.
  • Support and lead automation scope for capital projects, including line installations, upgrades, and expansions.
  • Work closely with OEMs, engineering teams, and site stakeholders to deliver fully integrated and optimized systems.
  • Support commissioning activities including FAT, SAT, site integration testing, and performance validation.
  • Troubleshoot and resolve automation, controls, and system integration issues to ensure reliable operations.
  • Optimize control logic and system performance to improve efficiency, throughput, and consistency.
  • Integrate plant automation systems with MES, ERP systems, historians, and data platforms.
  • Support development of digital solutions, data collection systems, and performance dashboards.
  • Develop and implement preventive and predictive maintenance strategies for control systems.
  • Conduct root cause analysis (RCA) to improve equipment reliability and system uptime.
  • Develop and maintain automation documentation including control architecture, electrical drawings, functional design specifications, and SOPs.
  • Standardize automation systems and ensure compatibility across different platforms and technologies.
  • Support EEM (Early Equipment Management) and MOC processes for equipment and system changes.

Skills, Experiences & Qualifications

  • Bachelor’s degree in Electrical, Automation, Mechatronics, or related field.
  • 3–7 years of experience in automation/controls engineering in manufacturing.
  • Strong experience with: PLC programming, HMI/SCADA systems, industrial communication networks.
  • Proven experience in equipment integration, commissioning, and troubleshooting.
  • Ability to work cross-functionally with Operations, Maintenance, Engineering, and external OEMs.
  • Knowledge of MES systems, data historians, and analytics tools (e.g., Power BI).
  • Exposure to robotics, vision systems, and advanced automation.
  • Ability to manage multiple projects simultaneously in a fast-paced environment.

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